1. Catalogs
  2. DISA
  3. DISACOOL

DISACOOL

DISACOOL

DISACOOL

Product catalog summary
Overview: The DISACOOL system is an advanced solution for the cooling and separation of sand and castings, offering significant advantages over traditional methods. It integrates multiple processes into a single system, reducing capital investment, operational costs, and noise, while ensuring low energy consumption and minimal maintenance.
Key Features:
  • All-in-one system combining mould shake-out, sand cooling, lump crushing, homogenisation, and casting cooling.
  • Complete integration with the moulding line for a cleaner and quieter foundry environment.
  • Effective cooling through water evaporation and counter air flow, with gentle tumbling of castings and sand.
  • Direct recycling of sand due to the absence of grinding media, ensuring metal fragment-free sand.
Process Specifications:
  • Secondary Cooling and Remoistening (SCR) system for optimal sand pre-conditioning, achieving temperatures below 45°C and moisture content below 2%.
  • Casting discharge temperatures range from 70 to 90°C, with sand discharge temperatures between 45 and 55°C.
  • Noise levels maintained below 85dB (A).
Technical Specifications:
  • Sand/metal capacity ranges from 25 to 200 tonnes per hour.
  • Dimensions vary with diameter from 2400 mm to 4300 mm and length from 9400 mm to 22400 mm.
  • Ventilation requirements range from 250 to 15833 m3/min.
  • Installed power ranges from 22 to 250 kW.
Testimonials: V. Narasimhan, Executive Director at Brakes India Limited, highlights the cost savings and efficiency improvements achieved with DISACOOL, emphasizing the gentle handling of castings and effective sand recycling.
See more

Catalog excerpts

DISACOOL-2

DISACOOL – all-in-one separation and cooling of sand and castings The result of more than 30 years’ development, the DISACOOL ensures a gentle and effective separation as well as cooling of sand and castings using a unique water evaporation system. An all-in-one system eliminates the need for a separate shake-out, sand cooler and casting cooler. Compared to a traditional shake-out, sand cooler and casting cooler the DISACOOL offers: • Lower capital investment • Low operation costs • Less noise • Low energy consumption • Minimum service and maintenance • Easy installation • Short cooling times...

 Open the catalog to page 2
DISACOOL-3

Process specifications DISACOOL 2400 Measurements: Sand/metal capacity max: Dimensions: Diameter Length Distance centerline-floor Weight - empty: Ventilation requirements: Rated speed: Installed power: Process specifications • Casting discharge temperature The final casting temperature is typically between 70 and 90°C with an inlet temperature of approx. 700°C, depending on the type of casting and flow rate through the drum • Sand discharge temperature A sand temperature between 45 and 55°C and a moisture content of about 1.5% (max 1.8%) is normally reached if the metal to sand ratio is between...

 Open the catalog to page 3
DISACOOL-4

Subject to technical alterations • 01/10 • © DISA Group DISA Industries A/S Herlev Hovedgade 17 DK - 2730 Herlev Denmark T: +45 44 50 50 50 F: +45 44 94 52 25 www.disagroup.com DISA® is a registered trademark of DISA Holding A/S. DISAMATIC® is a registered trademark of DISA Industries A/S. Norican Group is the parent company of DISA and Wheelabrator.

 Open the catalog to page 4

All DISA catalogs and technical brochures

  1. DISA GRIND

    2  Pages

  2. DISAMATIC C5

    2  Pages

*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.