DISA New Generation Vertical Moulding Machines

Product catalog summary

Overview
The document provides detailed information about the DISA New Generation series of vertical green sand moulding machines, specifically models 240, 250, 270, and 280. These machines are designed for high-speed, cost-effective production of large castings with improved quality and reliability.

Efficiency and Design
The DISA machines are noted for their rigid design and high-speed operation, which result in high output and reliability. They eliminate the need for flasks and allow for variable mould thickness, reducing sand consumption and maintaining a consistent metal-to-sand ratio. The compact design requires minimal space and foundation work, and the machines are pre-tested for quick installation.

Technical Specifications
The document includes detailed technical data such as mould capacity, dimensions, mismatch tolerances, conveyor length, cooling time, sand consumption, power, air, and water consumption. For example, the DISA 240-280 models can produce up to 450 uncored moulds per hour with varying dimensions and thicknesses.

Quality and Productivity
The machines offer superior uptime due to fewer moving parts and a more rigid design, reducing maintenance needs. They feature comprehensive real-time monitoring for optimal production efficiency and quality. The automatic pattern change unit allows for quick pattern changes, enhancing productivity.

Performance and Sustainability
The DISA machines are designed to be safe, clean, and energy-efficient. They include features like in-chamber spray for air quality, easy maintenance access, and quieter operation. The use of environmentally responsible materials and processes is highlighted, with ISO 14001 certification.

Optional Features
Several optional features are available, such as the Automatic Core Setting (CSE), Pattern Change unit (QPC/PPC), and Mould Conveyor (AMC/PMC). These options enhance the flexibility and efficiency of the production process.

Testimonials
The document includes testimonials from industry professionals, highlighting the machines' high uptime, reduced finishing costs, and improved casting quality.

Conclusion
The DISA New Generation moulding machines offer a high-performance, sustainable solution for modern foundries, with advanced features that enhance productivity and quality while maintaining environmental responsibility.

Catalog excerpts

DISA New Generation Vertical Moulding Machines-1

DISA 240, 250, 270 & 280 DISA Industries A/S Herlev Hovedgade 17 DK - 2730 Herlev Denmark T: +45 44 50 50 50 F: +45 44 94 52 25 www.disagroup.com Subject to technical alterations • 07/09 • © DISA Group Norican Group is the parent company of DISA and Wheelabrator. DISA® is a registered trademark of DISA Holding A/S. DISAMATIC® is a registered trademark of DISA Industries A/S. DB_DISA_NG240_280_2010_print.ind2-3 2-3 10.02.2010 06:35:55

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DISA New Generation Vertical Moulding Machines-2

Fastest way to produce large castings The DISA New Generation series of vertical green sand moulding machines sets new standards for speed, quality, reliability and cost effective production. More than 150 foundries all over the world have installed DISA New Generation moulding machines for production of a wide variety of casting types and sizes. 2 Efficiency The DISA New Generation machines are designed perfectly for the cost effective production of large quality castings due to an extremely rigid machine design with an unmatched high speed. This gives the highest output compared to the investment...

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DISA New Generation Vertical Moulding Machines-3

Leading quality and productivity 12 good reasons for choosing the DISA New Generation 6 Fastest moulding machine on the market with up to 450 uncored moulds an hour Superior uptime with fewer moving parts, more rigid design and reduced maintenance and parts usage Minimal machine-related mismatch for less fettling, lower production costs, increased efficiency and higher earnings Comprehensive real-time computer integrated manufacturing (CIM) monitoring and reporting for optimum production process efficiency and quality Low manpower requirements Automatic Pattern Change Unit for fast pattern change...

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DISA New Generation Vertical Moulding Machines-4

A sustainable solution Performance-enhancing options 4 5 Designed to be safe, clean and lean The DISA New Generation machines offer the following advantages to satisfy increasing demands concerning health, safety and consumption: In-chamber spray for enhanced workplace air quality, prevention of wear on pattern plates and minimised consumption of spray liquids Easy maintenance access for a safe working environment and time efficiency Quieter operation for a more comfortable working environment • • • Prepared for air exhaustion from the moulding chamber for clean working environment Use of patented...

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DISA New Generation Vertical Moulding Machines

DISA New Generation Vertical Moulding Machines

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