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DISA MATCH

DISA MATCH

Product catalog summary

Overview
The DISA MATCH 130 is a match plate system designed for foundries aiming to enhance their competitive edge through efficient, high-quality casting production. It combines vertical and flaskless horizontal moulding technologies to deliver precision, speed, and quality with minimal capital investment.

Key Benefits

Optimized Earnings: Achieves low cost per casting, short pay-back times, and high return on investment through high yield, quick pattern changes, and low maintenance.
Solid Productivity: Ensures consistent production quality to meet customer demands.
Continuous Partnership: DISA Customer Service supports productivity optimization and superior ROI throughout the equipment's lifetime.

Technical Specifications

Machine Capacity: Up to 160 uncored moulds per hour and 120 automatically cored moulds per hour.
Dimensions: Various measurements provided for machine and mould dimensions in both metric and US units.
Pressure and Requirements: Detailed specifications for squeeze pressure, shot pressure, moulding sand, pneumatic, hydraulic, and electrical requirements.

Features and Options

Automatic Core Setter (CSE): Allows 20 seconds for core placement at 120 moulds/hour.
Automatic Mould Handling (AMH): Maximizes mould speed and integrity with synchronized operations.
Adaptive Mould Height: Ensures constant sand/metal proportion and minimizes sand consumption.
Environmental Considerations: Designed for a safer, quieter working environment and ISO 14001 certified.

Advantages

Efficiency: Proven capability of up to 100 uncored moulds per hour and 80 cored moulds per hour.
Flexibility: Fast match plate changes and compatibility with existing systems.
Reliability: High uptime and low scrap rates due to robust design and efficient mechanisms.

Customer Testimonials
Customers highlight the DISA MATCH's ability to deliver harder, firmer, and more consistent moulds, with easy core setting and high production speeds.

Catalog excerpts

DISA MATCH 130 DISA Industries A/S Herlev Hovedgade 17 DK - 2730 Herlev Denmark T: +45 44 50 50 50 F: +45 44 94 52 25 www.disagroup.com Subject to technical alterations • 07/09 • © DISA Group Norican Group is the parent company of DISA and Wheelabrator. DISA® is a registered trademark of DISA Holding A/S. DISAMATIC® is a registered trademark of DISA Industries A/S. DISA_Match_brochure3_2009_print.indd 2-3 15.12.2009 13:58:11

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Bracket (aluminium) Sharpening your competitive edge The DISA MATCH match plate system is designed for foundries wanting to increase their competitive edge with reliable and efficient, high-quality castings production. By combining vertical and flaskless horizontal moulding technologies, the DISA MATCH system offers high precision, speed and quality at the lowest possible capital investment. 2 The DISA MATCH system offers a range of essential benefits enabling you to optimize your foundry line performance and productivity. • Optimized earnings The lowest possible cost per casting, short pay-back...

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Options DISA MATCH 130 with AMH CSE at operator CSE ready for core insertion Auxiliary equipment “The DISA MATCH with its automatic core setter will enable us to maintain high production speeds and consistent moulds to meet our target of 1,000 tonnes a month of complex cored castings. We also chose DISA as our single supplier of a complete, integrated DISA MATCH line including Sand Plant with a DISA TM mixer, a DISACOOL cooling drum and a DISA DTC shot blast machine.” S. D. Paranjape, Vice President (ACG Business), Mahindra Hinoday Industries Ltd., Pune, India 6 Automatic Mould Handling (AMH)...

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Advantages Optimum efficiency • Proven production capability of up to 100 uncored moulds an hour • Automatic core setter enables production of up to 80 cored moulds an hour • High-density moulds with less than 0.25 mm machine-related mismatch • Unbeatable uptime and reliability due to rigid design • Maximum yield level with optimum utilization of mould and alloy • Low scrap rate due to the unique DISA blow/squeeze mechanism and efficient pattern plate utilization Flexibility • Less downtime due to fast and easy change of match plates for multiple runs • Compatible with existing match plates and...

Open the catalog to page 4

DISA MATCH

DISA MATCH

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