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DISA
DISA MATCH 24/28, 28/32 & 32/32

DISA MATCH 24/28, 28/32 & 32/32

Product catalog summary

Introduction
DISA MATCH moulding technology, introduced in 2001, offers foundries efficient, high-quality production of castings with options for frequent pattern changes. The technology now supports mould sizes of 24/28”, 28/32”, and 32/32”.

Key Features

Reliability: Ensures consistent production and delivery of high-quality castings.
Earnings Maximization: Achieves low cost per casting with high speed, short pattern change times, and low maintenance.
Service and Support: DISA Global Services provide maintenance, training, and technology service agreements.

Technical Specifications

Mould Sizes: 24/28”, 28/32”, and 32/32”.
Machine Capacity: Up to 120 uncored and 100 cored moulds per hour.
Pressure: Squeeze pressure and shot pressure specifications provided.
Dimensions: Detailed measurements for machine and mould dimensions.

Automatic Mould Handling
The system ensures smooth and synchronized mould handling from the machine to shakeout, protecting mould integrity and maximizing speed.

Mould Quality

Ultra-hard Moulds: Consistent production of high-quality greensand moulds.
Deep Pocket Moulds: Effective sand filling for deep pockets.
Mould Integrity: Adjustable stripping height and acceleration optimize cycle time.

Performance Benefits

Installation: Quick installation with pre-tested delivery.
Efficiency: High-speed production with unique blow/squeeze mechanism.
Uptime: Robust design with intuitive PLC system.
Flexibility: Fast matchplate and downsprue position changes.

Performance Enhancements

Automatic Core Setting (CSE): Valuable for long production series and heavy cores.
Minimal Finishing Costs: Simplified design reduces mismatch.
Maintenance: Standardized parts and easy access for maintenance.
Environment: Cleaner and quieter working conditions.

Conclusion
DISA MATCH moulding machines provide modern foundries with high-performance benefits, including quick installation, high efficiency, and robust design, ensuring superior mould production quality and efficiency.

Catalog excerpts

DISA MATCH 24/28, 28/32 & 32/32 DISA Industries A/S Herlev Hovedgade 17 DK - 2730 Herlev Denmark T: +45 44 50 50 50 F: +45 44 94 52 25 www.disagroup.com Subject to technical alterations • 07/09 • © DISA Group Norican Group is the parent company of DISA and Wheelabrator. DISA® is a registered trademark of DISA Holding A/S. DISAMATIC® is a registered trademark of DISA Industries A/S. DISA_Match_brochure_28_32_print.2-3 2-3 19.11.2009 14:34:21

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Bigger and better than ever Originally introduced in 2001, DISA MATCH moulding technology revolutionised the options available to foundries looking for efficient, high-quality production of castings in shorter runs with frequent pattern changes. The DISA MATCH now offers a choice between mould sizes of 24/28“, 28/32” and 32/32”. A simplified and service-friendly design offers easy access to the moulding area. 2 • Optimise reliability Rock-steady operation and consistency mean dependable production and delivery of high-quality castings. • Maximise earnings Achieve lowest cost per casting and short...

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Automatic Mould Handling keeps you on track Automatic Mould Handling system Cutting edge control system for maximum speed and precision The DISA MATCH control system enables optimisation of all functions and movements, facilitating maximum speed and precision. • Self-diagnostic features • Large 12” colour VDU (Visual Display Unit) for easy operation and troubleshooting • Compatible with DISA CIM modules 6 Smooth and synchronized mould handling from the DISA MATCH moulding machine to final shakeout is essential in order to protect mould integrity throughout pouring, solidification and cooling....

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High-performance benefi ts for the modern foundry DISA MATCH moulding machines offer a long line of advantages designed to maximise performance and yield. Short installation time Installation-ready on delivery and thoroughly pre-tested before shipment. Optimum efficiency Up to 120 uncored and 100 cored moulds per hour enabled by the unique DISA blow/squeeze mechanism. Unbeatable uptime Extremely robust and simple design with state-of-the-art PLC system offering an intuitive operator overview and diagnostics. Flexibility Fast and simple change of matchplates and downsprue position. High-performance...

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DISA MATCH 24/28, 28/32 & 32/32

DISA MATCH 24/28, 28/32 & 32/32

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