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Meltio Engine CNC Integration

Meltio Engine CNC Integration

Meltio Engine CNC Integration

Product catalog summary
Overview
The document provides a detailed overview of the Meltio Engine, a hybrid manufacturing solution designed to integrate with CNC machines for metal 3D printing and machining. It emphasizes the product's affordability and compatibility with various CNC machines, enabling complex geometries in a single process step.
Technical Specifications
  • Dimensions: 390 x 700 x 1025 mm
  • Power Consumption: 2 - 5 kW peak
  • Print Envelope: Varies with integration
  • System Weight: 142 kg
  • Laser Type: 6 x 200 W direct diode lasers
  • Laser Wavelength: 976 nm
  • Total Laser Power: 1200 W
  • Power Input: 208/230 V single phase or 400 V three phase
Features and Accessories
  • Dual Wire Option: Allows sequential 3D printing of two wire materials with quick switches.
  • Laser Alignment System: Facilitates accurate alignment of the multi-laser deposition head.
Printhead Information
  • Wire Materials: Includes stainless steels, mild steels, carbon steels, titanium alloys, and nickel alloys, each with specific properties like strength, corrosion resistance, and machinability.
  • Printhead Size: 202 x 297 x 784 mm
  • Printhead Weight: 15.5 kg and 46.5 kg
Integration Requirements
  • Spindle motors must support additional weight.
  • Ability to add NO relays to the feed hold.
  • Deployment mechanism should avoid collisions.
  • 5 - 8 digital input ports and 1 - 7 digital output ports are required.
  • Laser safety windows and safety integration options are available.
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Catalog excerpts

Meltio Engine CNC Integration-1

mELTIO Meltio Product Datasheet Meltio Engine CNC Integration Hybrid Manufacturing Integration The most affordable hybrid manufacturing solution, fitting almost any CNC machine on the market. Enable metal 3D printing and machining of complex geometries in a single process step. The Meltio Engine is the ideal CNC complement for near net shape manufacturing, repair and feature addition. Dimensions (WxDxH): 390 x700 x 1025 mm Power Consumption: 2 - 5 kW peak depending on selected Print Envelope(WxDxH): Depending on the integration Process Control: Closed-loop, laser and wire modulation System Weight: 142 kg Enclosure: Laser-safe, sealed, controlled atmosphere Laser Type: 6 x 200 W direct diode lasers Cooling: Active water-cooled chiller included Laser Wavelength: 976 nm Wire Feedstock Diameter: 0.8-1.2 mm Total Laser Power: 1200 W Wire Feedstock Spool: BS300 or Wire drums Power Input: 208/230 V single phase or 400 V three phase

 Open the catalog to page 1
Meltio Engine CNC Integration-2

Wire Materials Stainless Steels: Excellent strength and corrosion resistance. Mild Steels: Cheap and ductile, with unparalleled machinability and weldability. Carbon Steels: High impact strength, retain hardness at high temperatures. Titanium Alloys: Highest strength to weight ratio and corrosion resistance. Nickel Alloys: High versatility, outstanding heat and corrosion resistance. Printhead Information Includes actuated mounting hardware where the deposition head is stored in a sealed enclosure when not in use and automatically deployed when needed. Printhead Size (WxDxH): Printhead Weight:...

 Open the catalog to page 2

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.