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SAFELINE VARIO

SAFELINE VARIO
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SAFELINE VARIO

Product catalog summary
Hazard Symbols and Personnel Qualification
Hazard symbols indicate potential dangers such as electric shock, marked by a triangular symbol. Personnel qualifications are categorized, requiring electricians and electrical designers to have specific training and experience according to DIN VDE 1000-10 standards.

Intended Use and Certification
The SAFELINE VARIO is a modular safety system for machines and plants, certified under standards like DIN EN ISO 13849-1:2016-06 and the EMC Directive, ensuring compliance with safety and quality regulations.

Documentation and Safety Regulations
Proper documentation is essential for safe use. Users must follow safety regulations, including installation by qualified personnel and compliance with VDE, EN, and local regulations. Unauthorized modifications void warranties and can lead to hazards.

SAFELINE VARIO Modules
The system includes a central module and various function and fieldbus modules, featuring digital and analog inputs, semiconductor outputs, and diagnostic LEDs. Modules are configurable via SL VARIO-Designer software for application-specific safety functions.

Central Modules and Configuration
Central modules serve as the base device with inputs, relay outputs, and interfaces for movement monitoring. They can be expanded with up to 14 function modules, managed through SL VARIO-Designer software.

Application Examples
SAFELINE VARIO modules are used in industries like metalworking, woodworking, packaging, and transport systems, showcasing their versatility in safety management.

Pin Assignment and Configuration
I1 to I8 can be digital or analog inputs, while I9 to I48 are digital inputs. IO1 to IO4 can function as inputs or outputs. The device includes RJ45 sockets for encoder interfaces and LED indicators for operational status.

Block Diagrams and Expansions
Block diagrams for DNSL-ZMV, DNSL-ZMVK, and DNSL-ZMVD with DS1 and DS2 expansions illustrate the configuration of inputs, outputs, and expansion interfaces.

Function Modules
Function modules include input/output modules, standstill and speed monitoring modules, fieldbus modules, cascade modules, and network modules, enhancing system functionality and connected via T-bus connectors on a DIN rail.

Input/Output Modules
Modules like DNSL-IOV, DNSL-INV, and DNSL-RMV offer configurations of digital inputs, semiconductor outputs, and relay outputs, with specific pin assignments and LED indicators for status display.

Speed Monitoring Modules
These modules ensure safe operation by monitoring speed and direction, supporting various measurement systems with configurable outputs for safety functions.

Fieldbus Modules
These modules facilitate data exchange with control systems using protocols like CANopen, Profibus DP, EtherCAT, and Ethernet/IP, including digital inputs and providing diagnostic data.

Cascade and Network Modules
The cascade module allows decentralized safety systems, connecting multiple units via patch cables. The network module supports data exchange between base units, with specific pin assignments for connectivity.

Safety Functions
The document outlines safety circuits for emergency stops, enabling switches, and two-handed controls, detailing configuration options and input assignments for safety circuits with or without acknowledgment.

Additional Safety Features
Instructions for connecting safety mats, switching strips, and bumpers emphasize skilled installation and regular testing to ensure compliance with safety standards.

Technical Specifications
Technical data for modules like DNSL-ZMV, DNSL-ZMVK, DNSL-ZMVD, and DNSL-RMV detail load types, switching current, and cycles per hour for different configurations (AC1 and AC15) with varying amperage, organized in tables indicating operational lifespan based on switching cycles.

Installation and Removal Procedures
Installing a Module: Mount the bus connector on the top hat rail, hook the module onto the rail, and press it downward until the locking slider engages.
Removing a Module: Use a screwdriver to disengage the locking slider and move the module upward to remove it from the rail. Clear instructions emphasize the use of specific tools and components like the top hat rail, locking slider, cable duct, and bus connector.
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Catalog excerpts

SAFELINE VARIO-1

SAFELINE VARIO MANUAL multi-functional safety system

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SAFELINE VARIO-2

DINA Elektronik GmbH Esslinger Straße 84 72649 Wolfschlugen Germany Phone E-mail Web © Copyright by DINA Elektronik GmbH 2024 All parts of this documentation are protected by copyright. Any use beyond that permitted under copyright law is not permitted without express written consent from the publisher. This applies in particular to the reproduction, distribution and translation of this documentation or parts thereof, as well as the storage and processing of this content using electronic data processing systems. The information contained in this documentation corresponds to the technical state...

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SAFELINE VARIO-3

SAFELINE VARIO manual

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SAFELINE VARIO-4

SAFELINE VARIO manual

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SAFELINE VARIO-5

SAFELINE VARIO manual

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SAFELINE VARIO-6

SAFELINE VARIO manual

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SAFELINE VARIO-7

Information of particular important is emphasized in this documentation through the use of symbols, typography or formulations. Emphasizing information The following symbols indicate important information: Degree of hazard (e.g. WARNING): Triangular symbols indicate the degree of hazard in warnings. Type of hazard (e.g. electrical shock – dangerous voltage): Triangular symbols indicate the type of hazard in warnings. Information: Additional clarification. Tip: Additional information to help optimize the workflow. Emphasizing paragraphs using typography The following typography is used to emphasize...

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SAFELINE VARIO-8

Your opinion is important to us! We do all we can to provide complete, accurate documentation for the product. If you have any suggestions for improvement or advice for us, please share your thoughts with us. Send us your comments by e-mail to the following address. E-mail: SAFELINE VARIO manual

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SAFELINE VARIO-9

Warnings warn users about hazards when handling the product. The hazards are classified, specified, described and supplemented with information about how to avoid them.  If there is a warning before a list of instructions, the hazard is present throughout the entire activity. If there is a warning immediately before an instruction, the hazard is present during the next step. All warnings are indicated by a signal word and a warning symbol. The different combinations of the signal word and warning symbol indicate the degree of danger. DANGER For an immediate hazard that will result in severe...

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SAFELINE VARIO-10

Hazard symbols Note The warning symbol may be present alongside another hazard symbol that represents the type of hazard, in order to attract the reader's attention. Hazard symbols are indicated by a triangular symbol in the context of warnings. The following hazard symbols are used in this documentation: Electric shock – dangerous voltage! DINA Elektronik GmbH distinguishes between specialist staff with different qualifications when it comes to carrying out work on the product. The minimum required qualifications are specified for each task and are defined as follows: Specialist who installs,...

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SAFELINE VARIO-11

The product has exclusively been developed for use for the purpose described here. The specifications set out in these operating instructions must be strictly complied with.  SAFELINE VARIO is a multi-functional, modular, configurable safety system. The safety system is intended for use on machines and plants to prevent hazards from arising. It monitors protective equipment and records/monitors standstill and speeds of electric drives. Any other form of use is regarded as improper use. If the product is  incorrectly operated, the manufacturer will not assume any liability for any damage that...

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SAFELINE VARIO-12

Note You can download the certificates from our website: → https://www.dina.de/downloads Documentation contain instructions on how to use a product safely, correctly and costeffectively. Follow the instructions in these document in order to prevent hazards, avoid repair costs and standstill, and improve the reliability and service life of the product. You must read the operating instructions and ensure that you understand them. ► Before working with the product, read the operating instructions that come with the product.  SAFELINE VARIO manual SAFELINE VARIO Designer manual SAFELINE VARIO Diagnostics...

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SAFELINE VARIO-13

► Assemble the device in a control cabinet with at least IP54 degree of protection. Otherwise, dust and moisture can impair the functions. The device must be installed in a control cabinet. ► Ensure that the output contacts have sufficient protective circuitry for capacitive and inductive loads. ► Follow the specifications in the general technical data. Note More detailed information can be found in the → Technical data section. WARNING Electric shock – dangerous voltage! During operation, switching devices conduct dangerous voltages. ► Never remove protective covers from electrical switching...

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SAFELINE VARIO-14

The manufacturer's specifications for the system or machine with regard to maintenance intervals must be complied with. DINA Elektronik GmbH is not able to make any guarantees regarding the properties of an overall system not designed by the company. DINA Elektronik GmbH accepts no liability for any recommendations given or implied in the following description. No new guarantee, warranty or liability claims that go beyond DINA Elektronik GmbH's general delivery conditions can be derived from the following description. To prevent EMC disturbances, the physical environmental and operating conditions...

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SAFELINE VARIO-15

SAFELINE VARIO manual

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SAFELINE VARIO modules SAFELINE VARIO modules Central module Speed monitoring Input/output modules Fieldbus module SAFELINE VARIO manual

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SAFELINE VARIO-17

SAFELINE VARIO modules Product description SAFELINE VARIO is a multi-functional, modular, configurable safety system. The safety system is intended for use on machines and plants to prevent hazards from arising. The safety system consists of a central module and various function modules and fieldbus modules. A range of safe digital and analog inputs, semiconductor outputs and contact outputs are available. The status of the inputs and outputs, the operating voltage and other diagnostic functions are indicated by LEDs. The modules can be parameterized using the SL VARIO-Designer graphical programming...

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