QUICmOCK SYSTEM LEAN MANUFACTURING TOOL CHANGEOVER SYSTEMS QUICK CHANGEOVER OF DIES, MOULDS AND COILS

LEAN MANUFACTURING SOLUTIONS Tooling management Tool storage With more than 20 years’ experience in die-change-over-time optimisation, we are able to provide you with the best solution for your operating procedures. Tool flow Tool flow Coil flow Coil flow Tool positioning table Tool shop Manubloc Stamping shop The above catalogue gives details of our LEAN MANUFACTURING tool change systems ROTOBLOC-PSP CAN PROVIDE YOU WITH A COMPLETE SYSTEM STORAGE - The complete range of tools is accessible at any time. - Storage capacity is increased with our Cantibloc system. - Modular storage system, suitable...

Coil management Tiltmatic fixe Tiltmatic mobile Storage unit dedicated to the mobile Tiltmatic APPLICATIONS The equipment we produce is suitable for original equipment manufacturers and for other subcontractors seeking to optimise productivity on their production line by applying LEAN management principles. Our equipment is mainly designed for loading and unloading stamping presses, but is also suitable for applications in other, similar, fields. With our wide range of models, we can propose competitive solutions for clients with several dozen presses and clients with just one or two presses....

COMPLETE SOLUTION FOR TOOLS UP TO 15 TON Stackmatic® system Change a tool in less than 5 minutes, in complete safety and with only one operator ! SPEED : Floor guides steer the truck into position in front of the press and straight into the storage rack. With this guide system and our tool hook system, the tool is placed at its production position on the press bed with no adjustment required. The time taken to put down and pick up the tool from the rack is kept as short as possible, and the rack’s structure is subjected to very little stress. The Stackmatic is compatible with our Cantibloc racks...

FAURECIA, MERCEDES, METALIS, SEB, SKF, SOPIL, VERNET Product : 2 000-kg capacity truck Electric stacker for tools weighing up to 2 tonnes with storage in standard rack. 2 identical trucks shared between 7 presses. TECHNICAL DATA Tools Maximum weight Maximum width/depth Tool-changeover on 120-tonne mechanical press fitted with a Rotobloc-PSP hydraulic tool-clamping system. Truck Reference Operation Lowering height Push-pull unit Forks Bayonets Side shift Push-pull travel : 1600 mm Course tire-pousse : 1600 mm Max tool depth : max Profondeur outil700 mm: 700 mm Fork height 250 2850 2850 Altitude...

COMPLETE SOLUTION FOR TOOLS UP TO 15 TON Product : 4 000-kg capacity truck Electric stacker for tools weighing up to 4 tonnes with storage in a Cantibloc rack. 2 trucks shared between 4 presses dealing with 60 tools. TECHNICAL DATA Tools Maximum weight Maximum width/depth Tool-changeover on 6 000-tonne hydraulic press fitted with a Rotobloc-PSP magnetic tool-clamping system Truck Reference Operation Lowering height Push-pull unit Forks Bayonetss Side shift STACK 40-1200 stand-on 3 000 mm push-pull arm rollmatic forks hydraulic yes Height of truck with mast lowered:: 2400 mm Hauteur chariot mât...

ALFA-LAVAL, GRIS DÉCOUPAGE, LEROY-SOMER, SCHNEIDER-ELECTRIC, VALÉO Product : 5 000-kg capacity truck Electric stacker for tools weighing up to 5 tonnes. Fitted with additional side forks enabling tools between 700 mm and 2,500 mm to be moved. TECHNICAL DATA Tools Maximum weight Maximum width/depth Truck Reference Operation Lowering height Push-pull unit Forks Bayonets Side-shifting STACK 50-1100 pedestrian 2 600 mm push-pull arm rollmatic forks + additional side forks manual yes Adjustable floor guide used to choose different horizontal positions for the tool on the press bed. Height of truck...

COMPLETE SOLUTION FOR TOOLS UP TO 15 TON Product : 8 000-kg-capacity truck 8-tonne tools loaded and unloaded in 7 minutes! TECHNICAL DATA Tools Maximum weight Maximum width/depth Tool loaded onto 1 000-tonne hydraulic press, fitted with Rotobloc-PSP TRANSROLLER® rolling elements inside press table Truck Reference Operation Lowering height Push-pull unit Forks Bayonets Side-shifting STACK 80-1250 stand-on 450 - 3 000 mm push-pull arm rollmatic forks hydraulic yes From left to right: Cantibloc® special - Stackmatic® 80-1250 and positioning table - Maxi Cantibloc® Side-shifting Push-pull travel...

ALSTOM, AMTEK, DELPHI, EXAMECA, FMX Product : 12 500-kg-capacity truck 12.5-tonne capacity tool-handling stacker, and Maxi-Cantibloc 3-level rack storage. TECHNICAL DATA Tools Maximum weight Maximum width/depth Tool loaded onto 1,000-tonne mechanical press Truck Reference Operation Lowering height Push-pull unit Forks Bayonets Side-shifting Telescopic-cylinder (VT) type push-pull system MAXI-CANTIBLOC®, total capacity: 37.5 tonnes (12.5 tonnes per tool) STACK 125-1600 sit-on 3 000 mm telescopic hydraulic cylinder rollmatic forks hydraulic yes Tool taken up and stacked, without manual intervention...

COMPLETE SOLUTION FOR TOOLS UP TO 15 TON Adapted to your requirements PUSH-PULL We can provide several push-pull systems, depending on your requirements: • BAB (connecting rod arm) version : Compact, economic system, with travel up to 1 200 mm. • BAE (geared version) : Compact system, with travel up to 2 200 mm. For tools weighing more than 3 tonnes, the press and rolling tool have to be equipped with special fittings (Rotobilles and Transrollers). • VT (telescopic cylinder) version: System developing significant power, with travel up to 2 000 mm. Bulky because of the telescopic cylinder set...

Standard VPLA lateral positioning guides Folding, retractable VPLA VPLA FLOOR GUIDES To be able to load a tool onto the press in just a few minutes, the truck has to be positioned in front of the press in the same position each time. To achieve this, the Stackmatic system includes guides set in the floor in front of the press. The tool is then loaded onto its production position straight away. If floor guides would be in the way, we can provide several different solutions : - Retractable - Box - Adjustable. Adjustable VPLA PRESS LEVELLING HOOKS/STOPS (CBH) In order to load/unload the press in...