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Rollforming

Rollforming

Rollforming

Product catalog summary
Introduction to Rollforming
DIMECO, located in the Spanish Basque Country, specializes in integrating rollforming machines into flexible manufacturing lines, known as Flexilines, for continuous production of metallic parts. These machines can be incorporated into both DIMECO's own lines and existing production lines.

Specifications and Features
The rollforming machines are versatile, capable of processing materials such as steel, aluminum, stainless steel, and pre-lacquered metals. They can operate in continuous or stop-and-go modes, with or without lubrication. A key feature is the use of interchangeable cassettes, allowing for the production of different profiles on the same motorized bench. For parts with varying widths but consistent side profiles, DIMECO employs Duplex rollforming machines, which allow manual or automatic width adjustments.

Technical Details
The machines use a set of gears for transmission between rollforming stations, ensuring reliable and durable operation. Key technical considerations include the number of stations, motor power, shaft diameter, band width, distance between stations, and shaft height.

Application Fields
DIMECO's rollforming technology is applicable in diverse sectors, including cable trays, racking and shelving, luminaries, automotive, construction, solar, cabinets, and agriculture.

Sets of Rolls
DIMECO provides custom sets of rolls to meet specific customer needs, enabling the production of new profiles on existing rollforming machines. The design process considers factors such as station quantity, motor power, and material properties. Rolls undergo thermal treatment for hardness, with material selection based on application requirements, using steels like 95MnCrW5, X160CrMoV12, and others.

For more information, visit DIMECO's website.
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Catalog excerpts

Rollforming-1

FLEXILINES FLEXIBLE MANUFACTURING SYSTEMS

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Rollforming-2

Introducing Rollforming is key technique when achieving our Flexilines. A set of gears is responsible for the transmission between each rollforming station assuring a right, sustaining and lasting functioning. At DIMECO, located in the Spanish Basque Country (just at 30 min from the Biarritz airport) we design, assemble and supply the rollforming machines to be integrated in our own Flexilines or in other existing lines. From the simplest to the most sophisticated Starting from coils or from blanks, in steel, aluminum, stainless steel or pre-lacquered, in continuous work or stop&go, lubricated...

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Rollforming-3

Answering to our customer's need, DIMECO offers the possibility of supplying the necessary set of rolls, in order to obtain different profiles in the existing rollforming machines. For each case, some data need to be considered, as: - quantity of stations. - motor power - shafts diameter - band width - distance between the stations - shafts height... After our technicians carefully study the project, we assure the feasibility of the required parts with the new set of rolls, on the rollforming machine. In order to obtain the required hardness, the rollforming rolls go through a thermal treatment, quenching...

 Open the catalog to page 3
Rollforming-4

Pol. Ind. Lanbarren, Arañaburu 4D – 20180 Oiartzun – Spain – [email protected] www.dimeco

 Open the catalog to page 4

All DIMECO catalogs and technical brochures

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  7. Linapunch

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  8. Flexipresse

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.