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Coil Pressfeed lines

Coil Pressfeed lines
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Coil Pressfeed lines

Product catalog summary
Overview
DIMECO Alipresse is a prominent European manufacturer specializing in coil feeding lines. Their equipment is renowned for its robustness, reliability, and adaptability to new materials, catering to a wide range of applications.
Product Design and Innovation
DIMECO focuses on durable and reliable designs, utilizing precision machined castings and collaborating with major parts manufacturers. With 40 years of innovation, they employ advanced 3D design and finite element modeling to enhance the flexibility and productivity of their decoiling lines.
Safety and Standards
Safety is a primary concern, with numerous accessories and options developed to enhance operator safety. All lines are certified according to CE safety standards.
Global Presence and Quality Assurance
DIMECO exports 65% of its products to over 45 countries, supported by subsidiaries and a network of dealers. They adhere to a quality assurance system based on ISO 9000 standards and offer efficient after-sales service, including remote diagnostics and maintenance.
Line Configurations
  • Long Line: Suitable for high rates and long feed lengths, adaptable for delicate materials.
  • Short "3 in 1" Loopless Line: Economical for medium feed rates and lengths, not suitable for delicate materials.
  • Rear Loop "Short Line": Ideal for heavy section or high yield strength materials, ensuring operator safety with automated processes.
  • Cut-to-Length Lines: Designed for medium-sized service centers and manufacturers, offering flexibility and competitive pricing.
Decoilers
DIMECO offers a range of decoilers for coils from 50 kg to 25 tonnes, with various expansion mechanisms and configurations to suit different materials and production needs.
Straighteners
With over 80 models available, the choice of straightener is crucial for handling different material thicknesses and widths. The equipment is designed for optimal geometry and roll quality to ensure effective straightening.
Options and Accessories
DIMECO provides a variety of accessories to enhance productivity, flexibility, and safety, including coil-cars, safety pressure arms, and the TILTMATIC® device for handling thin strip coils.
Straighteners Overview
Independent roll straighteners are equipped with drive rolls on the exit side, facilitating adjustments for delicate materials. Designed for thin or magnetic strips, these straighteners ensure high-quality straightening with numerous small diameter rolls. Ergonomically grouped controls allow easy operation, with options for remote control and grouped decoiler controls.
Types of Straighteners
  • Straighteners for Thin Strips: Suitable for materials from 0.15 mm upwards, featuring adjustable cradles and removable cassettes for easy cleaning.
  • Independent Roll Adjustments: Feature 5 to 11 rolls with adjustable penetration for versatile use.
  • Cradle Type Straighteners: Ideal for wide coils, with 9 to 21 rolls, customizable to specific specifications.
Options and Features
  • Easy Adjustment: Large dials for precise settings, motor-operated adjustments for memorizing parameters.
  • Maintenance: Reduced through sealed bearings and centralized lubrication, with options for easy roll cleaning.
  • Quick Changeover: "PITSTOP" configuration for automatic parameter adjustments.
  • Loop Controls: Special devices for loop management, with ultrasonic sensors for accurate speed adjustments.
Feeder Systems
Feeder systems are designed for high performance, with emphasis on acceleration and precision. They feature hardened, chromed rolls for durability and low inertia brushless motors for accuracy. Digital controls optimize operations and ensure synchronization with cutting lines.
Digital Controls
  • ECODRIVE 2: Basic control for small to medium feeders, cost-effective and easy to program.
  • OPTIMASTER®: Developed with BOSCH-REXROTH, offering high ergonomics and accuracy.
  • SIMOSTAR®: Advanced system with S7 SIMOTION D technology, offering extensive programming and synchronization capabilities.
Safety and Optimization
  • ADA Feed Rate Optimization: Automatically adjusts feed parameters for smooth operation.
  • SAP Active Press Safety Features: Protects tools and press from damage, offering additional safety controls.
  • PROFORCE Force Sensor: Monitors cutting forces to protect equipment and optimize tool sharpening frequency.
MICROPRO® Straighteners-Feeders
This solution is designed for strip thicknesses over 1 mm and feed pitches up to 800 mm. It is suitable for materials without appearance constraints and offers space-saving benefits by combining two machines into one. The system uses a brushless motor and can be integrated with OPTIMASTER® and SIMOSTAR® digital controls, achieving feed accuracy of ± 0.05 mm and speeds of 30 to 50 m/min.
Pinch Rolls Release
The MICROPRO® units feature efficient pinch rolls release mechanisms, available in pneumatic or hydraulic options, to facilitate the operation of progressive cutting tools. For delicate applications, a digital servo-release option is available, allowing programmable release parameters.
Additional Equipment
The document also describes other equipment such as strip end shears, stackers, edge trimming shears, and scrap choppers. These tools are designed to enhance production efficiency, safety, and ease of operation. For instance, strip end shears are recommended for wide or thick strips to ensure safe cutting and reduce production changeover time.
Pneumatic and Mechanical Gripper Feeds
DIMECO offers pneumatic and mechanical gripper feeds for various applications. The pneumatic feed is cost-effective and suitable for strips up to 2.3 mm thick, while the mechanical gripper feed is ideal for fast and semi-fast presses, handling strips up to 3 mm thick with high accuracy.
Strip Shear
The strip shear is a critical component of the cutting line, available in mechanical, pneumatic, or hydraulic operations. It is designed for fast and accurate cutting of metals, with options tailored to different material types and cutting rates.
Conclusion
DIMECO provides a comprehensive range of equipment for metal processing, emphasizing flexibility, efficiency, and precision in manufacturing systems. Their solutions cater to various needs in press shop automation, coil and tool handling, and hydraulic presses.
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Catalog excerpts

Coil Pressfeed lines-2

Founded in 1967, DIMECO ALIPRESSE is today the European leader in coil feeding lines. THE WIDEST STANDARD RANGE ON THE MARKET With over 50 machines and 200 options and accessories allowing more than 5000 different confi gurations to be built, you are certain to fi nd at DIMECO Alipresse the equipment which perfectly suits your application. PRODUCT DESIGN The robustness of our designs gives our equipment the reliability and durability which have built the reputation of DIMECO Alipresse. The mechanical parts are generously dimensioned and are often obtained from precision machined castings. We...

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Coil Pressfeed lines-3

THE MOST SUITABLE ARCHITECTURE FOR YOUR CONSTRAINTS Every cutting line project has its own constraints: characteristics of the materials being decoiled, type of press and cutting tools, area available, desired level of automation, frequency of production changeovers, operator skills, budget... The range of DIMECO machines allows your particular needs to be handled by choosing the most suitable line architecture. To help you to choose, DIMECO will send you, at the offer stage, a layout of the chosen line on the paper or CAD format that you require. CONVENTIONAL LINE OR LONG LINE This is the multi-purpose...

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Coil Pressfeed lines-4

DIMECO offer a full range of decoilers for coils of 50 kg to 25 tonnes. The range of widths is from 10 mm to 2000 mm. The permissible coil diameter can be up to 2100 mm on the largest models. Long considered as a rudimentary machine, the decoiler has nowadays become a key productivity element of the automated cutting line. LINK TYPE EXPANSION For decoilers of up to 6.5 tonnes, low backlash link type expansion kinematics have been chosen. The absence of backlash allows very precise coil alignment under all circumstances. LONG LIFE The durability of the DIMECO mandrels is widely recognised. They...

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Coil Pressfeed lines-5

On demand, our design office can design the special decoiler specifically to your own specifications. Single decoiler Our decoilers allow the coil to be decoiled from underneath, from above, from the rear and even with no loop. SINGLE DECOILERS FOR ONE COIL 8 machines cover a range of coils from 50 kg to 25 tonnes. Depending on the material being decoiled and the layout of the line, the decoiler can be equipped with a pneumatic safety brake or a mandrel rotation drive. The drive is then powered by a hydraulic motor or an asynchronous motor piloted by a frequency inverter. It considerably assists...

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Coil Pressfeed lines-6

Always listening to their customers, DIMECO have developed a wide range of accessories designed to improve the productivity and fl exibility of the line and the safety of the operators. FOR ALL MATERIALS DIMECO decoilers can be equipped with devices suitable for working with high yield strength metals or decoiling delicate materials (pre-lacquered, copper, polished aluminium...). SAFETY IMPROVEMENT Keeping the coil under tension during the decoiling, strip introduction and strapping operations is essential for the safety of the personnel. To ensure this essential function with strips more than...

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Coil Pressfeed lines-7

The choice of straightener is the trickiest stage in the definition of a decoiling line. The precise identification of the range of materials to be straightened and of the intended degree of fl atness will allow the key construction parameters to be chosen: number, diameter The choice of the model of straightener is the result of a complex compromise between the extent of the required range of operation (metal thicknesses...), the intended flatness and the cost of the equipment. This is why DIMECO have developed a range of over 80 straighteners to deal with the various problems of manufacturers,...

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Coil Pressfeed lines-8

On demand, our design offi ce can design a special straightener corresponding to your particular specification. Grouped control unit ERGONOMICALLY GROUPED CONTROLS All the controls of the straightener and its accessories are grouped at a single point. Depending on the specifi ed strip feed direction, the desk and the penetration adjustment indicators will be situated on the operator’s side. The latter can use a robust and ergonomic remote control to facilitate the strip introduction operations. The controls of the decoiler can also be grouped on the straightener’s control desk. STRAIGHTENERS...

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Coil Pressfeed lines-9

The judicious choice of the accessories and options will have a major impact on the production changeover times and on operator safety. FOR ALL MATERIALS The DIMECO straighteners can be equipped with devices adapted for the working of high yield strength metals or the decoiling of delicate materials (pre-lacquered, copper, mirror-fi nish aluminium...). SIMPLIFIED STRIP INTRODUCTION The introduction of the strip into the straightener and then into the feeder can be a long and dangerous job. All DIMECO straighteners are delivered with an adjustable lateral strip guide on the entry side and with...

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Coil Pressfeed lines-10

THE MICROFEED® ROLLER FEEDS ADEQUATE PERFORMANCE LEVELS The decoiling line must under no circumstances limit the performance of the cutting line. By its dynamics, its accuracy and its reliability, the feeder must allow the movement of the strip in the shortest possible time in order to give the tool-setter the maximum working stroke available. The mechanical quality of the feeder and the performance of its numerical control will have a major impact on the productivity of the cutting line. ACCELERATION, THE KEY FACTOR In most applications the strip feed time is affected more by the acceleration...

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Coil Pressfeed lines-11

DIMECO is the only manufacturer in the world to offer a range of 4 standard digital controls, all developed with the world’s largest electronic component manufacturers. CRM Squaring Guide and strip Encoder ACCURACY All DIMECO feeders are equipped with low inertia brushless motors and gearboxes withreduced backlash. The feed accuracy will thus be determined essentially by the quality of the signal measurement and processing sequence. The use of a complete electronic package (sensors, motors, PLCs) from the same component manufacturer chosen among the world leaders ensures exceptional reliability...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.