QUICK-COIL SYSTEMS COIL CHANGE SYSTEMS FOR LEAN MANUFACTURING PROCESS QUICK CHANGEOVER FOR DIES, MOLDS AND COILS

SOLUTIONS FOR “LEAN MANUFACTURING” dies flow management Dies storage Stockage outils Thanks to our 20 years of experience in changeover optimization, we can bring you the optimal solution to your process Tool outils Fluxstreet Coil bobines Fluxstreet Table reference position Table forde recentrage outil Tooling maintenance shop Atelier d’outillage Press shop découpage/emboutissage the above catalogue shows our equipment dedicated to die change process for LEAN MANUFACTURING APPLICATION FIELD The Dimeco equipment are well suited to O.E.M. and job-shops wishing to enhance the efficiency of their...

coils flow management Tiltmatic fixe Tiltmatic mobile Cellule de for Tilmatic Dedicated storage cellstockage flow dédiée au Tiltmatic mobile Find out in the above catalog our products for systems change coils for LEAN MANUFACTURING Coils storage Stockage bobine SAFETY AND DIRECTION OF DELIVERY Most of “narrow” coils (strip width < 500mm) are delivered on flat that is to say with coil axis in a vertical position. The “large” coils are delivered with coil axis in a horizontal position. Most of those coils are used on decoilers with horizontal axis. For narrow coils, it is absolutely necessary to...

COILS TILTER-LOADER Tiltmatic® fixe 100% safety : no more manual intervention for handling/unloading coil delivered on vertical axis ADVANTAGES OF THE SOLUTION : - the coil is Pre-load while the press line runs - Coil tilting is fully controlled : safety is improved - Coil tilting is achieved without damaging the inside or outside of coils : coil quality is fully preserved - The Tiltmatic® can raise or lay down coils so unfinished coils are stored the same as new coils. - The coil is held by a spur in-between the mandrel jaws : only 2 electrical movement are are required within Tiltmatic® : translation...

Positionning of the coil in the core axis Do Di ADAPTABLE TO YOUR DECOILERS The Tiltmatic ® is compatible with most of the decoilers available on the market. In case of incompatibility, we can adapt the Tiltmatic® to your decoiler sizes. NARROW COILS LOADING When the decoiler must be loaded with both large and narrow coils, It may be necessary to load narrow coils in 2 steps. This operation is not harmful has it takes less than one minute. DIRECTION OF UNWINDING during coil packaging operation, your supplier chooses to deliver coil to clockwise or anti-clockwise orientation. TILT FIX 30.500 TILT...

MOBILE COILS TILTER-LOADER Tiltmatic® mobile Only one equipment to load & unload all the coils in a workshop without manual action ADVANTAGES OF THE SOLUTION - Coil tilting is fully controlled : safety is improved - The mobile Tiltmatic® can be used for all the press lines in a workshop : only 1 device is required so space. - The Tiltmatic® can raise or lay down coils so unfinished coils are stored the same as new coils. - Coil tilting is achieved without damaging the inside l or outside of coils : coil quality is fully preserved. - The Tiltmatic® requires a qualification to be driven (pedestrian...

Before production change, the warehouse prepares the coil for next production by locating it into a specific cell in the storage rack. DRIVING The basic version is for pedestrial driver, but we can offer alternatives for standing or sitting drivers. SECURITY The Tiltmatic® mobile is controlled by PLC dictating all movements in regards the truck situation DIRECTION OF UNWINDING The mobile Tiltmatic® cannot reverse the coil, it is then necessary to work with your supplier so that the coils are delivered with the right orientation. weight max (kg) TILT MOB 15.300 TILT MOB 30.500 TILT MOB 45.500...

TURNING HOOK FOR FORKLIFT Coilmatic® A simple accessory to raise your coils safely ! ADVANTAGES OF THE SOLUTION - Coil tilting is fully controlled : safety is improved. - The mobile Tiltmatic® can be used for all the press lines in a workshop. - The Coilmatic® is compatible with all trucks fitted with a standard FEM apron. Coilmatic® hanging by truck without manual action : the driver doesn’t have to get off the truck. Taking the coil and when tilting, the coil rubs on the wooden inserts. Coil Loading on the decoiler. VIDEO AVAILABLE production line Stock coils Stock gain Gain security Gain area...

coil Tilting phase : the operator only have to actuate the control to raise the apron of the truck (the truck remains stationary) REMINDER : standard apron GEF “FEM” APRON as standard version, the Coilmatic® is designed to be fitted on trucks with FEM standard apron. On request, we can make adaptations for other types of apron (PIN TYPE… etc). USE The Coilmatic® can raise a coil that is to say move a coil from the vertical axis to the horizontal axis but it does not allow to achieve reverse operation. DIRECTION OF UNWINDING The Coilmatic® cannot reverse the coil, it is then necessary to work...

LOADING “V” FOR COIL Coil-Car® & Coil-Lifter® Prepare your coils while the line runs and ease the loading on the decoiler ! ADVANTAGES OF THE SOLUTION - providing coil to the line often use a travelling crane or a forklift. The loading “V” allows to do this operation while the line works. - Thanks to the hydraulic elevation, the loading “V” facilitates the coil insertion on the decoiler mandrel. - Its big elevation stroke allows loading/unloading coils of large and small diameter in one go. - Operator does not need any driving license. Coil drop by travelling crane or forklift while the line...

Version RM : powered rolls - R90 : rotation at 90° for removing the coil on the “V” perpendicularly on the line. - R180 : rotation at 180° allows choosing the direction of unwinding without the need of a travelling crane or a forklift truck. WEIGHT MONITORING OPTION In option, we can integrate a system to measure coil weight. ANCILLARIES - For coil-car version, we offer the rails for translation (price per meter). - For narrow coils, safety bars to prevent coil tilting are offered: simple model BCME and heavy duty model for difficult applications (BCMD). - Support (BCMS) is used to store the...