QUICK-COIL SYSTEMS COIL CHANGE SYSTEMS FOR LEAN MANUFACTURING PROCESS QUICK CHANGEOVER FOR DIES, MOLDS AND COILS www.dimeco.com
Open the catalog to page 1SOLUTIONS FOR “LEAN MANUFACTURING” dies flow management Dies storage Stockage outils Thanks to our 20 years of experience in changeover optimization, we can bring you the optimal solution to your process Tool outils Fluxstreet Coil bobines Fluxstreet Table reference position Table forde recentrage outil Tooling maintenance shop Atelier d’outillage Press shop découpage/emboutissage the above catalogue shows our equipment dedicated to die change process for LEAN MANUFACTURING APPLICATION FIELD The Dimeco equipment are well suited to O.E.M. and job-shops wishing to enhance the efficiency of their...
Open the catalog to page 2coils flow management Tiltmatic fixe Tiltmatic mobile Cellule de for Tilmatic Dedicated storage cellstockage flow dédiée au Tiltmatic mobile Find out in the above catalog our products for systems change coils for LEAN MANUFACTURING Coils storage Stockage bobine SAFETY AND DIRECTION OF DELIVERY Most of “narrow” coils (strip width < 500mm) are delivered on flat that is to say with coil axis in a vertical position. The “large” coils are delivered with coil axis in a horizontal position. Most of those coils are used on decoilers with horizontal axis. For narrow coils, it is absolutely necessary to...
Open the catalog to page 3Tiltmatic® fixe 100% safety : no more manual intervention for handling/unloading coil delivered on vertical axis ADVANTAGES OF THE SOLUTION : - the coil is Pre-load while the press line runs - Coil tilting is fully controlled : safety is improved - Coil tilting is achieved without damaging the inside or outside of coils : coil quality is fully preserved - The Tiltmatic® can raise or lay down coils so unfinished coils are stored the same as new coils. - The coil is held by a spur in-between the mandrel jaws : only 2 electrical movement are are required within Tiltmatic® : translation and rotation....
Open the catalog to page 4Do* max : is dedicated by the height of the axis of the reel mandrel "H" ADAPTABLE TO YOUR DECOILERS The Tiltmatic® is compatible with most of the decoilers available on the market. In case of incompatibility, we can adapt the Tiltmatic® to your decoiler sizes. NARROW COILS LOADING When the decoiler must be loaded with both large and narrow coils, It may be necessary to load narrow coils in 2 steps. This operation is not harmful has it takes less than one minute. DIRECTION OF UNWINDING during coil packaging operation, your supplier chooses to deliver coil to clockwise or anti-clockwise orientation....
Open the catalog to page 5Only one equipment to load & unload all the coils in a workshop without manual action ADVANTAGES OF THE SOLUTION - Coil tilting is fully controlled : safety is improved - The mobile Tiltmatic® can be used for all the press lines in a workshop : only 1 device is required so space. - The Tiltmatic® can raise or lay down coils so unfinished coils are stored the same as new coils. - Coil tilting is achieved without damaging the inside l or outside of coils : coil quality is fully preserved. - The Tiltmatic® requires a qualification to be driven (pedestrian operator). - The lifting cylinders allows...
Open the catalog to page 6DRIVING The basic version is for pedestrial driver, but we can offer alternatives for standing or sitting drivers. SECURITY The Tiltmatic® mobile is controlled by PLC dictating all movements in regards the truck situation DIRECTION OF UNWINDING The mobile Tiltmatic® cannot reverse the coil, it is then necessary to work with your supplier so that the coils are delivered with the right orientation. TILT MOB 15.300 TILT MOB 30.500 TILT MOB 45.500 TILT MOB 65.500 TILT MOB 80.500 TILT MOB 100.500 * Do Max depends on the height of the axis of the reel mandrel "H"
Open the catalog to page 7COIL TILTING STATION coil tilter® Stand alone station to perform safe tilting operation. BENFITS OF THE SOLUTION - Coil tilting is fully controlled : safety is improved. - Coil tilting is achieved without damaging the inside and outside of coils : coil quality is fully preserved. TECHNICAL DATA - Integrated hydraulic power pack. - Coil holder/support designed for loading by a forklift and unloadgin by a crane. - Mobile part equip with safety edge system to avoid the risk of the operator being crushed. Crane hook with end stop helps driver for coil positionning align with center of gravity.
Open the catalog to page 8MODEL dimension of other models on request
Open the catalog to page 9LOADING “V” FOR COIL Coil-Car® & Coil-Lifter® Prepare your coils while the line runs and ease the loading on the decoiler ! ADVANTAGES OF THE SOLUTION - providing coil to the line often use a travelling crane or a forklift. The loading “V” allows to do this operation while the line works. - Thanks to the hydraulic elevation, the loading “V” facilitates the coil insertion on the decoiler mandrel. - Its big elevation stroke allows loading/unloading coils of large and small diameter in one go. - Operator does not need any driving license. Coil drop by travelling crane or forklift while the line...
Open the catalog to page 10Simple "V" CCS 8T SV ELEC on the "V" perpendicularly on the line. - R180 : rotation at 180° allows choosing the direction of unwinding without the need of a travelling crane or a forklift truck. 150° WEIGHT MONITORING OPTION In option, we can integrate a system to measure coil weight. ANCILLARIES - For coil-car version, we offer the rails for translation (price per meter). - For narrow coils, safety bars to prevent coil tilting are offered: simple model BCME and heavy duty model for difficult applications (BCMD). - Support (BCMS) is used to store the safety bars when not in use. CONTROL AND POWER...
Open the catalog to page 11COILS STORE MULTI-COIL® Multi-Coil® for moveable uncoilers several coils are permanently available for the production line ADVANTAGES several coils are permanently available for the production line. Coils can be loaded on the Multi-Coil® store while the line works. The store can move long distance to be loaded with coils directly in the coils storage area. ONLY ONE COIL-LIFTER The store is moving above the Coil-lifter. The store locates the selected coil + “V” support over the the Coil-Lifter. OPTION Cover of plastic on loading “V” in order to not damage the first turn of the coils
Open the catalog to page 124 Pages
4 Pages
8 Pages
6 Pages
8 Pages
15 Pages
8 Pages
11 Pages
16 Pages
32 Pages
20 Pages
20 Pages
32 Pages
32 Pages
12 Pages
4 Pages
16 Pages