MACHINES CATALOG

ZERO DEFECTS 360° INSPECTION POINT GEOMETRY OUR MISSION. We design and develop innovative solutions for HEAT TREATMENT CONTROL the 100% inspection and sorting of fasteners and special parts produced by cold-forging, turning or fine banking processes. We own the entire know-how to manufacture our machines: the engineering CRACK DETECTION competence to design and realize reliable mechanical equipments as well as electric and pneumatic servo-devices, the R&D in hardware and software solutions to control and measure parts. THREAD START Worldwide the most important producers of fasteners and special...

GUARANTEED QUALITY OUR MACHINES can guarantee the highest sorting rates according to the sorting criteria applied and to the standards of the automotive, aerospace MECANISM AND SAFETY FASTENERS and automatic assembly industries. • Dimensional controls and inspection by attributes are performed by optical devices up to 1000 parts per minute • Crack detection and heat treatment inspection POWER TRAIN FASTENERS by eddy current are performed up to 250 parts per minute • Micro-defects and deformations all around 360° as well as bending detection are performed by high resolution cameras up to 200 parts...

8 SPECIAL CONTROLS SG – Super gewinde tool for 360° ST CONTROL – Straightness control all around optical inspection for the parts after the heat treatment. of external threads. It allows to detect Inspection of concentricity between any small and localized thread defect DOORS AND SEATS COMPONENTS head/shank. Thread quality inspection all around 360° BRAKES AND CLUTCHES COMPONENTS MR-INSP – Mechanical recess-drives inspection with interchangeable LINEAR FACTOR – Linearity software penetrating gages. Accuracy < 0.1 mm inspection tool to detect any burr and damage along the part profile High speed...

High speed continuous and index rotary table for high accuracy inspection and sorting of small and micro-screws - Modular configuration with options for recess inspection and 360º all around dimensional control with part rotation MR-INSP Mechanical recess-drives inspection with interchangeable penetrating gages Accuracy < 0.1mm SG Super Gewinde tool for 360º all around optical inspection of external threads - It allows to detect any small and localized thread defect MSR Multiple Statistic Report analysis with data collection in web-compatible formats - Listing of the defective parts divided by...

High productivity index and continuous rotary table – Dimac best seller - Suitable for a wide range of parts - Dimensional controls and inspection of attributes by high resolution cameras Mechanical gaging and NDT controls for cracks and heat treatment available MCV1 HIGH SPEED CRACKS CONTROL with adjustable eddy current station ST CONTROL Straightness control for the parts after the heat treatment - Inspection of concentricity between head/shank Thread quality inspection all around 360º SCRAP CONTROL Detection of the correct ejection of the NOK parts - Sorting statistics with the listing of...

MCV2 PARTS THAT CAN BE INSPECTED • Screws, plugs, pins, studs, ball-studs, special mechanical components with cylindrical simmetry having a ratio 1:2 between max. diameter/length NON-STOP FEED WORKING RANGE Shank diameter from 3 mm to 12 mm Shank length from 15 mm to 60 mm Wider range upon request SORTING RATES • Optical controls up to 450 pieces/minute • Heat treatment controls up to 200 pieces/minute Slant tilting glass “V” track - Single or double side profile camera for superprecise dimensional inspection of parts with cylindrical simmetry - Very fast changeover without any tooling to be...

Oversize, indexed rotary table for medium and large size parts - NDT inspection stations for detection of heat treatment presence and cracks - Optical dimensional inspection over 360º for thread damages and long parts straightness HT CONTROL Heat treatment inspection by eddy current module to sort parts by classes of hardness ST CONTROL Straightness control for the parts after heat treatment Inspection of concentricity between head/shank - Thread quality inspection all around 360º SCRAP CONTROL Detection of the correct ejection of the NOK parts - Sorting statistics with the listing of the defective...

PARTS THAT CAN BE INSPECTED • Screws, fittings, studs, ballpins, bushes, shafts, threaded inserts, valve retainers,special nuts and special components produced by turning or cold forming process MODULARITY • One or two optional stations for high speed inspection of cracks, mechanical measurement of drive recesses, go-no-go gages, heat treatment detection, 360º rotation TELESERVICE - OFFLINE PROGRAMMING • Remote control via web - data management and offline programming with full support of Dimac service WORKING RANGE • Shank diameter from 6 mm to 16 mm • Shank length from 15 mm to 120 mm SORTING...

PARTS THAT CAN BE INSPECTED • Nuts, welding nuts, self-locking nuts, washers, safety rings, plates, feather keys, bushes, fittings, screws, threaded inserts, parts produced by fine blanking DIMAC MCV5-VISION • New generation vision system, based on high resolution digital cameras, developed for optical dimensional controls and surface defects detection • Intuitive,flexyble and user friendly interface with automatic setup and recording of the machine working parameters. • • WORKING RANGE Parts with flat/cylindrical geometry diameter max. 40 mm Height (or thickness) max. 25 mm SORTING SPEED • Up...

Transport belt concept with adjustable speed control – Side profile digital camera for dimensional controls – Ultrarapid changeover in less than 5 minutes – The best solution for the depollution of mixed batches and for the low cost dimensional sorting with high accuracy NSS - NON STOP SORT Automatic sorting of mixed batches and separation of foreign bodies Unattended 24H/24 running ASET - AUTOMATIC SETUP Automatic optimization and storage of the sorting parameters to guarantee immediate machine setup at every job changeover ILP - INTERFACE LOADING & PACKING Interface to connect external bulk...