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TETRA 30

Product catalog summary

Overview: The document outlines the technical specifications and service offerings for the Tetra 30 PC and PCCE plasma systems by Diener electronic GmbH + Co. KG, designed for industrial and research applications with customizable options and advanced control systems.

Specifications:

Dimensions: Both systems are housed in a 19" rack, measuring approximately 39.4" x 70.9" x 39.4" and weighing around 500 lbs without the pump.
Vacuum Chamber: The chamber measures approximately 12" x 11.8" x 14.6" with a volume of 8.7 to 15.1 gallons, extendable to 98.5" in length.
Gas Connections: Equipped with two gas channels controlled via needle valves or Mass Flow Controllers (MFC).
Plasma Generator: Operates at 40 kHz with power ranges of 0-1000 W, 0-1500 W, and 0-2500 W, infinitely variable.
Electrodes and Trays: Can accommodate one to six trays/electrodes, with an optional rotary drum.
Control Systems: PCCE control uses Windows CE, while the PC control uses a Windows-based system with industrial field bus, offering manual and automatic modes.
Vacuum Pump: A 2-stage rotary vane pump with a minimum speed of 16 m3/h, suitable for oxygen operation.

Applications: Suitable for degreasing, cleaning, photoresist ashing, hydrophilization, and various pre-treatment processes in industries such as automotive, biotechnology, semiconductor technology, and medical devices manufacturing.

Service Offerings:

Individual customer service and free consulting on plasma treatment.
Development and rental of plasma systems, with various financing options.
Process development, surface analysis, and complete technical service.

Available Options: Numerous optional features such as different generators, filters, automatic doors, barcode readers, and customized software solutions.

Control Systems:

PCCE Control: Features a 7" TFT touchscreen with a graphical interface for intuitive operation.
PC Control: Designed for frequent parameter changes, offering visualization, password protection, and process documentation capabilities.

Technical Specifications:

Cabinet Dimensions: 19" Rack, approx. W 39.4" x H 70.9" x D 39.4", Weight: approx. 500 lbs (without pump).
Vacuum Chamber Dimensions: approx. W 12" x H 11.8" x D 14.6", Chamber volume: approx. 8.7 gall. / 15.1 gall.
Gas Connections: 2 gas channels via needle valve or Mass Flow Controller (MFC).
Plasma Generator: 40 kHz / 0 – 1,000 W; 0 - 1500 W; 0 - 2500 W, infinitely variable.
Electrodes and Trays: System can be equipped with 1-6 trays/electrodes, optional rotary drum available.
Hardware Control: PCCE-control (Microsoft Windows CE), parameters include pump down pressure, process pressure, gas mass flow, stabilization time, power, process time, flushing time.
Connections: Gas: 6 mm Swagelok, Power supply: 400 V AC/ 16 A.
Vacuum Pump: 2-stage rotary vane pump, pumping speed: min. 16 m3/h, suitable for O2 operation, exhaust filter.

Applications:

Degreasing/Cleaning, Photoresist Ashing, Hydrophilization, Hydrophobization, Oleophobization, Powder Treatment, Pre-treatment before various processes (printing, bonding, painting, etc.).

Application Areas:

Analysis, Archaeology, Automotive, Biotechnology, Elastomer Technology, Electrotechnology, Electron Microscopy, Precision Mechanics, Research and Development, Semiconductor Technology, Small-batch Manufacturing, Plastic Industry, Medical Devices, Micro System Technology, Solar Cell Technology, Textile Technology.

Service Offers:

Individual customer service, free treatment of examples, free consulting on plasma treatment, development of plasma systems, rental and hire purchase options, various financing concepts, process development, surface analysis, complete technical service, service contracts.

Available Options:

Generators (13.56 MHz, 2.45 GHz), intake filter for vacuum pump, carbon exhaust filter, automatic door, barcode reader, bias voltage measurement, butterfly valves, rotary drum, pressure-reducing valve, spare parts set, Faraday box, gas shower, heating plate, ion measuring sensor, corrosive gas version, monomer bottle, network connection, PC-control, polymerization accessories, RIE electrode, safety valve, customized software, special flanges, temperature sensors, test inks, vacuum pump systems, device for powder treatment, trays, service contract, additional gas channels controlled via MFC, roll to roll system, more options on request.

Key Components and Features:

Faraday Box, Gas Shower, Heating Plate, Ion Measuring Sensor, Corrosive Gas Version, Monomer Bottle, Network Connection, PC-Control, Polymerization Accessories, RIE Electrode, Safety Valve, Customized Software, Special Flanges, Temperature Measurement, Test Inks, Vacuum Pump Systems, Device for Powder Treatment, Customized Trays, Service Contract, Additional Gas Channels controlled via Mass Flow Controller (MFC) and Needle Valves, Roll-to-Roll System for Foil Treatment.

Applications:

Degreasing/Cleaning, Photoresist Ashing, Hydrophilization, Hydrophobization, Oleophobization, Powder Treatment, Pre-treatment before Printing, Bonding, Painting, Soldering, Molding, Casting, and Gluing.

Application Areas:

Analysis, Archaeology, Automotive Industry, Biotechnology, Elastomer Technology, Electrotechnology, Electron Microscopy, Precision Mechanics Technology, Research and Development, Semiconductor Technology, Small-batch Manufacturing, Plastic Industry, Medical Devices Manufacturing, Micro System Technology, Solar Cell Technology, Textile Technology.

Service Offers:

Individual Customer Service, Free Treatment of Examples, Free Consulting on Plasma Treatment, Development of Plasma Systems, Plasma Systems for Rent or Hire Purchase, Various Financing Concepts, Wage Labour, Process Development Locally, Surface Analysis, Informative Materials, Complete Technical Service, Service Contracts.

Available Options:

13.56 MHz Generator (0 - 300 W; 0 - 600 W), 2.45 GHz Generator (0 - 850 W; 0 - 1200 W), Intake Filter for Vacuum Pump, Carbon Exhaust Filter, Automatic Door, Barcode Reader, Bias Voltage Measurement, Butterfly Valves, Rotary Drum for Bulk Goods and Powder, Pressure-Reducing Valve, Spare Parts Set.

Visuals:

Removable Rotary Drum for Tetra 30, Trays for Tetra 30.

Catalog excerpts

Tetra 30 PC / PCCE CNGIier Plasma Systems for Production and Research

Open the catalog to page 1

Tetra 30 PCCE Technical Data Tetra 30 PCCE (Basic PC) Technische Daten Tetra 30 PCCE (Basic PC) 1. Dimensions of Cabinet (19“ Rack): 1. Abmessungen Gehäuse (19“ Rack): (mit Anschlüssen) (with connections) - approx. W 39.4“ x H 70.9“ x D 39.4“ - Weight: approx. 500 lbs (without pump) - ca. B 600 mm x H 1800 mm x T 800 mm - Gewicht: ca. 250 kg (ohne Pumpe) 2. Dimensions of Vacuum Chamber: - approx. W 12“ x H 11.8“ x D 14.6“ - Chamber volume: approx. 8.7 gall. / 15.1 gall. - Special length of the chamber to 98.5“ - 2 gas channels via needle valve or Mass Flow Controller (MFC) - 40 kHz / 0 – 1.000...

Open the catalog to page 2

Tetra 30 PC Technical Data Tetra 30 PC (Full PC) Technische Daten Tetra 30 PC (Full PC) 1. Dimensions of Cabinet (19“ Rack): 1. Abmessungen Gehäuse (19“ Rack): (mit Anschlüssen) (with connections) - approx. W 39.4“ x H 70.9“ x D 39.4“ - Weight: approx. 500 lbs (without pump) - ca. B 600 mm x H 1800 mm x T 800 mm - Gewicht: ca. 250 kg (ohne Pumpe) 2. Dimensions of Vacuum Chamber: - approx. W 12“ x H 11.8“ x D 14.6“ - Chamber volume: approx. 8.7 gall. / 15.1 gall. - 2 gas channels via Mass Flow Controller (MFC) - 40 kHz / 0 – 1.000 W; 0 - 1500 W; 0 - 2500 W inﬁnitely variable - The system can be...

Open the catalog to page 3

Control /Steuerung The PCCE Control: (Basic PC) For the control of our systems we have developed a new software that meets the speciﬁc requirements of our plasma technology and is adapted to a PCCE control, based on Windows CE. Zur Steuerung unserer Anlagen haben wir eine neue Software entwickelt, die den speziellen Anforderungen der Plasmatechnik angepasst ist, die PCCESteuerung auf Basis von Windows CE. The plasma system has a 7“ TFT-display with touchscreen. With its fully graphical color interface and Windows look & feel, a simple intuitive operation is possible. Contrary to the normal LCD...

Open the catalog to page 4

Available Options: • intake filter for vacuum pump • carbon exhaust filter • automatic door • barcode reader • bias voltage measurement • butterfly valves • rotary drum (bulk goods, powder) • pressure-reducing valve • heating plate • monomer bottle • network connection • polymerization accessories • safety valve • software (also customized) • special flanges • temperature sensors • test inks • vacuum pump systems • device for powder treatment • trays (also customized) • service contract • additional gas channels controlled via Mass Flow Controller (MFC), needle valves • roll to roll system (foil...

Open the catalog to page 5

Applications & Services /Anwendungen & Dienstleistungen • degreasing / cleaning • photoresist ashing • powder treatment • pre-treatment before printing • pre-treatment before bonding • pre-treatment before painting • pre-treatment before soldering • pre-treatment before molding • pre-treatment before casting • pre-treatment before gluing Applications Area • Automotive industry • Elastomer technology • Electron microscopy • Precision mechanics technology • Semiconductor technology • Small-batch manufacturing • Plastic industry • Medical devices manufacturing • Micro system technology • Solar cell...

Open the catalog to page 6