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Special systems

Product catalog summary

Overview: The document details various plasma systems designed for specific customer needs, primarily used in applications such as cleaning, activation, etching, and coating, and suitable for serial production.

Specifications: Each plasma system is described with technical data including control cabinet and chamber dimensions, gas supply channels, generator specifications, and control systems. Systems are PC controlled with industrial fieldbus and offer automation options like automatic doors and roll-to-roll systems.

Key Systems:

Tetra-30-LF-PC: A short cycle system with a 30-litre chamber for integration into production lines.
Bell Jar 35: A research system with a 100-litre chamber for scientific experimentation and coating processes.
Tetra-100-LF-PC to Tetra-600-LF-PC: Systems with chamber volumes from 100 to 600 litres for serial production processes, featuring various automation and control options.

Applications: Designed for cleaning, etching, activation, plasma polymerization, and specific processes like desmearing for PCBs and textile coating.

Automation and Control: Systems are equipped with PC control and industrial fieldbus for seamless production line integration, with features like automatic doors and roll-to-roll systems to enhance efficiency.

Conclusion: The document emphasizes the company's ability to manufacture plasma systems of various sizes and specifications to meet diverse industrial application needs.

Specifications and Options:

Generators: Available in 13.56 MHz, 40 kHz, and 2.45 GHz for applications including activation, cleaning, etching, and plasma polymerization.
Control Systems: Options include semi-automatic, fully automatic, PC control, and PCCE control with Windows CE and touchscreen.
Filters and Valves: Active carbon filter for fluorinated gases, particle filter, 2/2 way valve for liquid dosage, and butterfly valve for gas flow control.
Chamber Features: Heatable chamber up to 80°C for defined process conditions and higher etching rates.
Additional Equipment: Bias voltage measurement, bubbler bottle for plasma polymerization, rotary drum for bulk materials, pressure gauge, and pressure reducer for various gases.
Documentation: Provided in German and English, with additional languages available upon request.

Additional Options:

Heating Plate: Can be heated up to 150°C with temperature sensors and display options.
Gas Warning System: For safety during operations with gases.
Installation Services: On-site installation including travel and labor costs.
Corrosive Gas Version: Stainless steel components for use with corrosive gases.
Ventilation and Pumping: Slow ventilation and pump down options to prevent movement of small parts.
Network Connection and OES: For process control and quality assurance.
Process Gas Bottles: Available in various sizes for oxygen, hydrogen, and argon.
Safety and Testing Equipment: Includes safety valves, test ink sets, and special electrodes.

Applications:

Includes degreasing, cleaning, photoresist ashing, hydrophilization, hydrophobization, oleophobization, powder treatment, and various pre-treatments for printing, bonding, painting, soldering, molding, casting, and gluing.

Services:

Individualized customer service, free sample treatment, consulting, plasma system development, rental and purchase options, financing concepts, on-site treatment, process development, surface analysis, informational materials, and complete technical service.

Services Offered:

Process development, including on-site services
Surface analysis
Provision of informational materials
Comprehensive technical service
Maintenance contracts

Fields of Application:

Analysis
Archaeology
Automotive industry
Biotechnology
Elastomer technology
Electrotechnology
Electron microscopy
Precision mechanics technology
Research and development
Semiconductor technology
Small-batch manufacturing
Plastic industry
Medical devices manufacturing
Micro system technology
Solar cell technology
Textile technology

Products Treated with Plasma Systems:

Watches
Sensors
Microtiter plates
O-Rings
Biochips
Automotive supplies
Dental implants
Catheters
Heart pacemakers
Ski goggles
Safety helmets
Contact lenses
Textiles

Contact Information:

Diener electronic GmbH + Co. KG
Nagolder Str. 61
D-72224 Ebhausen (Germany)
Phone: +49 (0) 74 58 / 999 31 - 0
Telefax: +49 (0) 74 58 / 999 31 - 50
Email: [email protected]
Website: www.plasma.de

Catalog excerpts

SONPERANLAGEN dierier SPECIAL SYSTEMS

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Manufacturing special systems We manufacture plasma systems tailored to your specific needs. For the construction of these systems the following aspects need to be taken into consideration: Wir bauen Plasmaanlagen speziell zugeschnitten auf Ihre Bedürfnisse. Dabei werden für den Bau der Anlagen folgende Gesichtspunkte konzipiert: - expected material throughput (mass flow rate) - size of the parts to be treated - zu erwartender Materialdurchsatz - Größe der zu behandelnden Teile The size of the special plasma system depends on the required chamber volume that is needed by the customer. These systems...

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A short cycle plasma system can easily be integrated into an existing production line. This automatic system will also reduce operator error. Eine Kurztaktanlage kann gut in eine bestehende Fertigungslinie integriert werden. Eine vollautomatisierte Kurztaktanlage wird zusätzlich die möglichen Bedienerfehler ausschließen. Technical data: Technische Daten: Control cabinet: Chamber volume: approx. 30 litres (8 gallons) 1 Stück (40 kHz) (Optional: 13,56 MHz oder 2,45 GHz) PC controlled (Windows) with industrial fieldbus The system can be integrated into an production line. PC-Steuerung (Windows)...

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The Bell Jar 35 is a research plasma system developed for scientific experimentation. The system can be used for thermal evaporation, sputtering, electron beam evaporation, metal coating for SEM (scanning electron microscope) preparation, as well as for conventional plasma processes. Die Bell Jar 35 Plasmaanlage ist eine Forschungsanlage, die für wissenschaftliche Experimente entwickelt wurde. Die Anlage ist sowohl für thermisches Verdampfen, Sputtern, Elektronenstrahlverdampfung, metallische Beschichtungen für REM (Raster Elektronen Mikroskop) Probenvorbereitungen als auch für klassische Plasmaprozesse...

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The plasma system Tetra -100 with 100 litres of chamber volume and a fully automatic door is PC controlled and used primarily for serial production (cleaning, etching and activation). Die Produktionsanlage Tetra -100 mit ihren 100 Litern Kammervolumen, PC-Steuerung und vollautomatischer Türe kommt in der Serienfertigung (Reinigen, Ätzen und Aktivieren) zum Einsatz. Technical data: Technische Daten: Control cabinet: Chamber volume: approx. 100 litres (26 gallons) 3 Gaskanäle über MFCs 1 Stück (40 kHz) (Optional: 13,56 MHz oder 2,45 GHz) PC controlled (Windows) with industrial fieldbus The system...

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The plasma system Tetra -120 with 120 litres of chamber volume and a fully automatic door is PC controlled and used primarily for serial production (cleaning, etching and activation). Die Produktionsanlage Tetra -120 mit ihren 120 Litern Kammervolumen, PC-Steuerung und vollautomatischer Türe kommt in der Serienfertigung (Reinigen, Ätzen und Aktivieren) zum Einsatz. Technical data: Technische Daten: Control cabinet: Chamber volume: approx. 120 litres (32 gallons) 4 Gaskanäle über MFCs 2 pcs. with 40 kHz each (optional: 13.56 MHz or 2.45 GHz) 2 Stück (je 40 kHz) (Optional: 13,56 MHz oder 2,45 GHz)...

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The plasma system Tetra -140-LF-PC with 140 litres of chamber volume is PC controlled and used primarily for serial production (cleaning, etching, activation and plasma polymerization). Die Produktionsanlage Tetra -140-LF-PC mit ihren 140 Litern Kammervolumen und PC-Steuerung kommt in der Serienfertigung (Reinigen, Ätzen, Aktivieren und Plasmapolymerisation) zum Einsatz. Technical data: Technische Daten: Control cabinet: Chamber volume: approx. 140 litres (37 gallons) 2 gas channels via MFCs, liquid monomer dispensor for plasma polymerization 1 pc. at 40 kHz (optional: 13.56 MHz or 2.45 GHz)...

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The plasma system Tetra -150 - LF - PC with 150 litres of chamber volume is PC controlled and used primarily for the serial production of textile materials on which different monomers are plasma polymerized. Die Pr oduktionsanlage T ETRA -150 - LF - PC mit ihren 150 Litern Kammervolumen und PC-Steuerung kommt bevorzugt im Bereich der Textilbeschichtung zum Einsatz. Technical data: Technische Daten: Control cabinet: Chamber volume: approx. 150 litres (40 gallons) 2 Gaskanäle über MFCs 1 Stück (40 kHz) (Optional: 13,56 MHz oder 2,45 GHz) PC controlled (Windows) with industrial fieldbus Roll to...

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The plasma system Tetra - 240 with 240 litres of chamber volume is PC controlled and is used primarily for serial production (cleaning, etching and activation). Die Produktionsanlage Tetra - 240 mit ihren 240 Litern Kammervolumen und PC-Steuerung kommt in der Serienfertigung (Reinigen, Ätzen und Aktivieren) zum Einsatz. Technical data: Technische Daten: Control cabinet: Chamber volume: approx. 240 litres (63 gallons) 3 Gaskanäle über MFCs 1 Stück (40 kHz) (Optional: 13,56 MHz oder 2,45 GHz) PC controlled (Windows) with industrial fieldbus PC-Steuerung (Windows) mit Industrie-Feldbus

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The plasma system Tetra-375 with 375 litres of chamber volume is PC controlled and is used primarily for serial production (cleaning, etching and activation). Die Produktionsanlage Tetra-375 mit ihren 375 Litern Kammervolumen und PC-Steuerung kommt in der Serienfertigung (Reinigen, Ätzen und Aktivieren) zum Einsatz. Technical data: Technische Daten: Control cabinet: Chamber volume: approx. 375 litres (99 gallons) 2 Gaskanäle über MFCs 2 pcs. with 40 kHz each (optional: 13.56 MHz or 2.45 GHz) 2 Stück (je 40 kHz) (Optional: 13,56 MHz oder 2,45 GHz) PC controlled (Windows) with industrial fieldbus...

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The plasma system Tetra - 400 with 400 litres of chamber volume and a fully automatic sliding door is PC controlled and used primarily for serial production (cleaning, etching and activation). Die Produktionsanlage Tetra - 400 mit ihren 420 Litern Kammervolumen, PC-Steuerung und vollautomatischer Schiebetür kommt in der Serienfertigung (Reinigen, Ätzen und Aktivieren) zum Einsatz. Technical data: Technische Daten: Control cabinet: Chamber volume: approx. 400 litres (106 gallons) 3 Gaskanäle über MFCs 2 pcs. with 40 kHz each (optional: 13.56 MHz or 2.45 GHz) 2 Stück (je 40 kHz) (Optional: 13,56...

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