DLC

DLC

DLC

Product catalog summary
Introduction to Carbon Layers
Carbon exists in various forms, such as soft graphite and hard diamond. Diamond-Like Carbon (DLC) layers combine these characteristics, resulting in an amorphous structure with a distinctive black color.

Properties and Advantages
  • Adjustable hardness from graphite-like to very hard.
  • Excellent tribological properties with low friction and wear.
  • High corrosion resistance and chemical inertness.
  • Low adhesion tendency to metals and plastics.
  • Biocompatible and food safe.
  • Low deposition temperature (< 100°C).
  • Reduced wettability for water.
  • Electrical insulator with good heat conduction.
  • Thermal stability up to 400°C.

Applications and Industry Sectors
  • Medical industry
  • Metal forming industry
  • Microsystems technology
  • Anti-adhesion layers
  • Jewellery industry
  • Black decorative coatings
  • Wear protection
  • Electrical insulator
  • Various tribological systems
  • Injection moulding

Coatable Substrates
  • Metal
  • Plastic
  • Ceramic
  • Glass

Process Description
DLC layers are applied using a low-pressure plasma system. The process involves:
  1. Surface cleaning and activation.
  2. Application of an adhesion promoter layer for better substrate adhesion.
  3. Coating via ion bombardment, allowing customization of layer properties.
Typical layer thickness is 1-2 μm, with potential for up to 30 μm.

Advantages of PECVD Process
  • Low deposition temperature.
  • Easy masking of parts.
  • Integrated cleaning.
  • De-coating possible in the same system.
  • 3D coating capability.
  • Environmentally friendly technology.

Combination of DLC and Parylene
To address pin-hole defects, DLC layers can be combined with Parylene coating, which fills pin-holes and enhances properties such as corrosion protection and electrical resistance.

Friction Mechanism
The tribological behavior of DLC coatings involves:
  1. Graphitization: Detachment of graphite particles acting as an interlayer.
  2. Transfer film: Graphite film smoothens surface roughness.
  3. Passivation: Chemical bonds on the surface bind with OH groups, reducing adhesive wear and tribooxidation.
High hardness significantly reduces abrasive wear.
See more

Catalog excerpts

DLC-2

Substrat Substrat The advantages of our PECVD - process • low deposition temperature • easy masking of parts • integrated cleaning of the parts • de-coating is possible in the same plasma system • 3D - coating possible • Very environment friendly technology structure of graphite structure of diamond What are carbon layers? Carbon has different modifications. As graphite it is very soft and black. Diamond, however, is the hardest material we know. Carbon layers combine a mixture of these both characteristics. Due to that the structure is amorphous. DLC layers have a characteristic black...

 Open the catalog to page 2
DLC-3

Friction mechanism The outstanding tribological behaviour of DLC coatings depend on different effects of interaction between coating and surface. 1. Graphitization: During the run-in phase small particles of graphite are detached from the surface. These particles act as an interlayer between the friction partners. 2. Transfer film: The graphite film transfers to the friction partner which smoothens the surface roughness. 3. Passivation: Open chemical bonds on the surface become bound with OH - groups. Therefore the surface gets passivated. + Protection against adhesive wear and tribooxida-tion Trough...

 Open the catalog to page 3

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.