1. Catalogs
  2. Dieffenbacher
  3. Products and solutions for the wood-based panel industry
video corpo

Products and solutions for the wood-based panel industry

Products and solutions for the wood-based panel industry
1 / 144 PagesView full catalog

Products and solutions for the wood-based panel industry

Product catalog summary
Overview: This document provides a detailed guide to Dieffenbacher's products and solutions for the wood-based panel industry, focusing on efficiency, modernization, and digitalization. It covers the company's comprehensive approach from plant concept to production, emphasizing their role as a reliable partner throughout the plant's lifecycle.
Key Sections:
  • Plant Development: Dieffenbacher assists in planning and designing wood-based panel plants to meet specific requirements and achieve high efficiency.
  • Lifecycle Services: Offers preventive and reactive services to maximize uptime, including machine inspections, training, and process optimization.
  • Modernization Solutions: Provides tailored solutions to enhance plant efficiency, including component exchange and automation integration.
  • Digital Solutions: Highlights digital tools like MyCockpit for condition monitoring and MyParts for spare parts management.
  • Wood Yard Technology: Solutions for wood yard operations, including conveying and chipping, designed for high storage volume and continuous operation.
Critical Information:
  • Efficiency and Uptime: Emphasis on preventive maintenance and digital tools to ensure plant efficiency and reduce downtime.
  • Customization and Flexibility: Solutions are tailored to specific plant needs, with options for modernization and digital integration.
  • Comprehensive Support: Support from initial planning through to plant operation, including training and spare parts management.
Technical Descriptions: The document provides technical descriptions and applications of various wood processing technologies and equipment, focusing on panel boards, biomass fuels, and wood yard technology.
Key Equipment:
  • VDT Vibration Dosing Table: Acts as a buffer to equalize bulk material flow, suitable for various applications including panel boards and biofuels.
  • FBC Feeding Belt Conveyor: Used for continuous transport of logs, offering high transport volume and low maintenance.
  • SPC Steel Plate Conveyor: Designed for transporting heavyweight logs, suitable for panel boards and biomass industries.
  • MRE Rotor Debarker: Offers efficient debarking of round wood with high capacity and fully automatic operation.
  • SmartRING Stranders: Designed for producing high-quality strands with real-time monitoring and automated knife change procedures.
Technical Features and Specifications: Machines are designed for processing large-volume and bulky wooden materials, featuring large infeed hoppers, wear-protected crushing teeth, and segmented discharge grates.
Customer Benefits: Machines offer a wide range of input materials, adjustable output sizes, and are robust and energy-efficient, providing long-term reliability and low operating costs.
Applications: Suitable for recycling, biomass and renewable fuels, combustion for energy, and the production of panel boards.
Innovations and Technologies: Highlights FlowOptimizer technology for improved material distribution and MSA Automatic Knife Ring Grinding System for efficient maintenance.
Screening and Cleaning Technologies: Discusses various technologies used in OSB production and wood recycling, including BIVITEC flip-flow screens and RS Oscillating Screen.
Energy and Emission Systems: Features energy systems with minimized electrical power consumption and robust design, and emission control systems for cleaning exhaust gases.
Panel Handling Systems: Systems for reliable panel production with trimming, cross-cutting, and property control equipment, ensuring high uptime and minimal downgrades.
Global Presence: Lists Dieffenbacher's global production network and contact information, emphasizing their worldwide competence in panel board machinery and services.
See more

Catalog excerpts

Products and solutions for the wood-based panel industry-1

Let’s build your plant Products and solutions for the wood-based panel industry MOVE FORWARD.

 Open the catalog to page 1
Products and solutions for the wood-based panel industry-2

This graphical element will be your navigator and help you to easily find the solutions you are looking for. Chipping, Flaking, Wood Yard, Stranding Sorting, Cleaning Energy Systems, Drying Forming, Preheating Press Systems Environmental Technology Handling, Finishing

 Open the catalog to page 2
Products and solutions for the wood-based panel industry-4

FROM YOUR FIRST IDEA Want to produce high-quality particleboard, MDF, OSB or LVL? Tell us about your ideas. Based on your needs we carry out in-depth analyses to define a plant concept that perfectly meets your requirements. Together we plan and design your highly efficient wood-based panel plant.

 Open the catalog to page 4
Products and solutions for the wood-based panel industry-5

THROUGH FIRST BOARD During the installation and start-up phase we will always stay close to you. We celebrate the production of the first board together and optimize your production process. When we leave your site, your staff has been trained and is ready for full-load operation, as is your plant.

 Open the catalog to page 5
Products and solutions for the wood-based panel industry-6

New Dieffenbacher plants deliver the next level of plant efficiency, but we can also help you to stay ahead of your competition in later lifecycle phases. Annual reviews, predictive as well as planned maintenance, repair and spare parts services and training courses ensure the efficiency of your plant.

 Open the catalog to page 6
Products and solutions for the wood-based panel industry-7

We deliver premium quality to enable you to deliver premium quality to your customers. With Dieffenbacher technology and services you can always be sure that your plant is at the forefront of the wood-based panel industry, and that your products will make your customers happy.

 Open the catalog to page 7
Products and solutions for the wood-based panel industry-8

WITH A STRONG PARTNER. Close cooperation helps us move forward together. We are your strong and reliable partner supporting you throughout the entire lifecycle of your plant. As a fifthgeneration family-owned company with more than 145 years of experience, we have always proven continuity and commitment to our partners.

 Open the catalog to page 8
Products and solutions for the wood-based panel industry-9

MOVE FORWARD. TOGETHER.

 Open the catalog to page 9
Products and solutions for the wood-based panel industry-10

SERVICE THAT CAN DO MORE To ensure that your plant runs trouble-free for the long term, you need a partner who goes the extra mile for you. Not only are we there quickly if something goes wrong, but we also look ahead together with you and optimize production efficiently. With individual service packages, digital support systems and regular training, we provide you with the tools you need to get the most out of your plant.

 Open the catalog to page 10
Products and solutions for the wood-based panel industry-11

UPTIME CONTINUOUSLY

 Open the catalog to page 11
Products and solutions for the wood-based panel industry-12

Machine Inspections and Performance Tracking Regular inspections are part of preventive maintenance. We help you analyze risks and weak points. We work on site to help you identify optimization potential. Working remotely via our TEO tool, we are your optimization coach Through individual on-site trainings and annual trainings at our headquarters in Eppingen, Germany, your staff gets deep knowledge about machine operation and production processes, preventing mistakes in daily business. Process Optimization A plant performance analysis is carried out to evaluate the status of your plant. Based...

 Open the catalog to page 12
Products and solutions for the wood-based panel industry-13

MyMessenger MyParts MyCockpit With your smartphone, use our Our digital spare parts catalog covers MyCockpit provides you with easy-to-use messenger app to contact spare parts identification and plant available plant data on mobile your team members and instantly documentation. You can easily identify, devices. Relevant people receive discuss your maintenance issues with select and request spare parts and the information they need with us. Every solved problem is documented, view the corresponding documentation. a quick glance. making it easier to resolve similar issues in the future. MyParts...

 Open the catalog to page 13
Products and solutions for the wood-based panel industry-15

MODERNIZATION SOLUTIONS FOR TOMORROW Modernizations are crucial to make existing plants fit for the future. Our solutions are tailored to your business. We make your plant more efficient in terms of consumption, processes and productivity so that you can continuously improve the profitability of your products.

 Open the catalog to page 15
Products and solutions for the wood-based panel industry-16

HOW CAN WE HELP YOU ACHIEVE MORE WITH YOUR PLANT? The economy is changing. Additional requirements, new guidelines and technical innovations make continuous modernization essential. Let us help you create a custom modernization concept for your specific components, individual machines and complete plants. With Dieffenbacher you can remain competitive. COMPONENT EXCHANGE Old or faulty components undermine your plant efficiency. Dieffenbacher quickly replaces individual plant components with new ones adapted to your plant. PLANT EXTENSION The demands placed on wood-based panel plants are growing...

 Open the catalog to page 16
Products and solutions for the wood-based panel industry-17

NORBORD OSB PLANT RELOCATION FROM CANADA TO SCOTLAND Disassembly: Grand Prairie, Alberta, Canada Installation: Inverness, Scotland

 Open the catalog to page 17
Products and solutions for the wood-based panel industry-18

MAKE YOUR PRODUCTION

 Open the catalog to page 18
Products and solutions for the wood-based panel industry-19

DIGITAL SOLUTIONS THAT SIMPLIFY YOUR DAILY ROUTINE Digitalization and automation make your life easier. With permanent condition-monitoring, self-controlled production solutions and the MyDieffenbacher platform, you can make faster and safer decisions, work efficiently and increase the productivity of your plant.

 Open the catalog to page 19
Products and solutions for the wood-based panel industry-20

MyParts Our digital spare parts catalog covers spare parts identification and plant documentation. You can easily identify, select and request spare parts and view the corresponding documentation. MyCockpit MyCockpit provides you with available plant data on mobile devices. Relevant people receive the information they need with a quick glance.

 Open the catalog to page 20
Products and solutions for the wood-based panel industry-21

[W1 uti MyMessenger With your smartphone, use our easy-to-use messenger app to contact your team members and instantly discuss your maintenance issues with us. Every solved problem is documented, making it easier to resolve similar issues in the future. Permanent condition-monitoring: ■ Distance indicator counts the press's total kilometers achieved to date ■ Steel belt alignment index calculated from belt tracking behavior ■ Monitoring of control loop condition ■ Gearbox temperature tracked over time ■ Identification of the pressure insulation's wear ■ Visualization of trends in chain elongation...

 Open the catalog to page 21
Products and solutions for the wood-based panel industry-22

HIGH-PERFORMANCE SOLUTIONS FOR NEW PLANTS AND PLANT OPTIMIZATIONS Browse through our portfolio on the following pages and build a profitable future with our broad range of products and solutions. Contact us whenever you need assistance. We are happy to support you in making the best decisions for your long-term success. DIEFFENBRCHERMOVE FORWARD. TOGETHER.

 Open the catalog to page 22
*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.