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EVOjet?- and PROjet sys tems

EVOjet?- and PROjet sys tems

EVOjet?- and PROjet sys tems

Product catalog summary
Introduction
Dieffenbacher has introduced two new systems, EVOjet™ and PROjet, for MDF production lines. These systems are designed to enhance efficiency and reduce resin consumption significantly.
EVOjet™ System
The EVOjet™ system is a dry blending system that allows MDF fibers to be blended immediately after drying. This positioning reduces resin consumption by 30-50% and eliminates emissions typically generated by blending before drying. The system also prevents resin spots on board surfaces and optimizes dryer operation by using elevated entrance temperatures for non-resinated fibers.
PROjet System
The PROjet technique offers resin savings of 4-12% while maintaining the physical properties of the boards. It features optimized blow line geometry, new resin injection nozzles with steam addition, and closed-loop controls that communicate with the pressurized refiner system's operating parameters.
Comparison and Advantages
While the PROjet system is economical and easy to integrate with minimal downtime, the EVOjet™ system, despite higher initial costs, offers substantial long-term savings and additional benefits. Dieffenbacher provides expert advice to tailor solutions for specific projects.
Conclusion
Both systems significantly increase the efficiency of MDF production and offer substantial resin savings. The EVOjet™ system is particularly noted for its ability to avoid formaldehyde emissions and optimize glue composition for faster press speeds.
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Catalog excerpts

EVOjet?- and PROjet sys tems-1

EVOjet™- and PROjet systems Increased efficiency of MDF production – significant resin savings Dieffenbacher has successfully completed the market introduction of the new EVOjet™- and PROjet systems. In several MDF production lines the EVOjet™ system has proven its high efficiency and has achieved resin savings in a range from 30 to 50 %. Several production lines using the new PROjet technique could reduce resin consumption by 4 to 12 %. Dieffenbacher has acquired an exclusive licence for all world markets except for North America for the EVOjet™ system. The PROjet technique is exclusively marketed worldwide by Dieffenbacher. From Air Heat exchanger To Dryer Resinator Material Flow Splitter Fiber Flow Splitter Fiber Separation Bend #1 Fiber Separation Bend #2 To Fiber Sifting Unit Resinpump Pressure Control Loop Retention Tower Computer Control Resinator Steam Retention Fiber Bin From Air Heat exchanger Special Nozzles Retention Tower Reject Screw Weigh Blowline Dryer Conveyer Refiner Protection Fiber Flow Splitter EVOjet™ flowsheet PROjet flowsheet EVOjet™ – 30 – 50 % reduction in resin consumption / No resin spots on the board surface PROjet – resin savings up to 12 % The EVOjet™ system is a dry blending system allowing blending of MDF fibers right after the drying process. The EVOjet™ system, for the first time, allows making full use of all advantages resulting from posi­ tioning the process step of “Blending” after fiber drying. The result is a significant re­­ duction in resin consumption and elimination of additional emissions in the dryer exhaust gas flow typically generated by blending before drying. Also the PROjet technique is successfully being used in several production plants and has achieved resin savings ranging from 4 to 12 % keeping the physical properties of the produced boards constant.

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EVOjet?- and PROjet sys tems-2

EVOjet™- and PROjet systems Increased efficiency of MDF production – significant resin savings Features of EVOjet™ C onsists of the blending machine “Resinator“ and the specially designed pneumatic transport system for res­nated fibers (see schematic and photo Daiken) i A voids additional emissions of formal-dehyde with the dryer exhaust gases A llows the sensitive adjustment and optimization of the glue composition with regard to faster press speed as typically used in production of MDF- and HDF thin panels E nergetically Optimization of the dryer operation by using an elevated dryer entrance...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.