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DICTATOR Gas spring technology

DICTATOR Gas spring technology
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DICTATOR Gas spring technology

Product catalog summary
Overview: The document from DICTATOR Technik GmbH provides detailed information on gas spring technology, including specifications, functioning principles, types, and applications. It covers various types of gas springs such as push type, pull type, locking, and double cylinder gas springs, along with their technical data and usage guidelines.
Specifications: Gas springs are filled with nitrogen gas and hydraulic oil, operating within temperatures of -10°C to +80°C, with special options for lower temperatures. They support forces up to 10,000 N and are designed for a maximum of 6 strokes per minute. Various diameters and lengths are available.
Functioning Principles: Gas springs operate on the principle of pressurized nitrogen gas acting on a piston rod. The force is calculated by multiplying the gas pressure by the piston rod's surface area. Different types have specific operational characteristics and applications.
Types of Gas Springs:
  • Push Type: Extends the piston rod outwards, used as counterweights in applications like flaps and lids.
  • Pull Type: Pulls the piston rod into the cylinder, suitable for applications where push types are not feasible.
  • Locking Gas Springs: Includes cushioned and rigid locking types, used to lock levers and flaps in position.
  • Double Cylinder Gas Springs: Provides adjustable extending speeds, used in applications requiring controlled motion.
Additional Options: Customization options include valves for pressure adjustment, oil chambers for lubrication, and special materials for corrosion resistance.
Safety and Advisory: Emphasizes safety precautions and offers advisory services for selecting appropriate gas spring specifications and installation points.
Specifications and Accessories: Gas springs are equipped with accessories like oil chambers and valves for force adjustments, and protective tubes for durability in challenging conditions.
Handling and Maintenance: Proper handling of the valve is crucial, with protective glasses recommended due to high gas pressure risks. Protective tubes prevent mechanical damage and contamination.
Additional Features: Gas springs can be equipped with helical springs for automatic opening functions and biological oil for environmentally sensitive applications.
Safety Precautions: Gas springs must not be opened or damaged. Safety precautions include avoiding deformation, excessive heat, and improper installation.
Installation and Technical Regulations: Installation requires secure mounting capable of handling twice the force of the gas spring. Gas springs should only be operated by axial forces.
Conclusion: DICTATOR gas springs are designed for reliability and long life, provided that safety and technical guidelines are followed.
Specifications and Installation Guidelines:
  • Locking gas springs should be installed with the piston rod underneath to prevent corrosion.
  • The maximum number of release operations is approximately 30,000.
  • Gas springs should be tested under actual application conditions.
  • Maximum piston speed should not exceed 300 mm/s.
Push Type Gas Springs Overview: High-performance push type gas springs are customizable and available in different sizes and forces.
Technical Data and Options: Gas springs should ideally be installed with the piston rod pointing downwards. Protective tubes are recommended for environments with dirt or potential mechanical damage.
Procedures: To determine the correct gas spring, consider the necessary stroke, end fittings, and additional options.
Types of Damping: Options include no damping, damping on extending stroke, damping on compression stroke, and damping on both strokes.
Gas Springs with Floating Piston: Designed for applications requiring extra slow and controlled movement.
Release Devices for Locking Gas Springs: Various release devices are available, including hydraulic release devices that require less force.
Stainless Steel Gas Springs: Available in AISI 304 and AISI 316, suitable for outdoor, food, and medical sectors.
Variable Speed Gas Springs: Designed for applications requiring adjustable extending speed.
Gas Spring End Fittings: A variety of end fittings are available for optimal installation.
Calculation and Selection: Guidance is provided on selecting the appropriate gas spring based on application requirements.
Environmentally Friendly Features: Gas springs use environmentally friendly biological oil.
Advisory Service: DICTATOR offers an advisory service to ensure optimal gas spring application.
Application Questionnaire: Customers are requested to fill out an application questionnaire detailing requirements.
Conclusion: The document concludes with a reminder to ensure the accuracy of the provided data and to observe safety and mounting instructions.
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Catalog excerpts

DICTATOR Gas spring technology-1

Gas Spring Technology _Contents Functioning, Instructions Pages 06.003.00 Push Type Gas Springs Pages 06.017.00 Gas Springs with Floating Piston - 06.032.00 Pull Type Gas Springs Pages 06. 033.0 0 Stainless Steel Gas Springs Variable Speed Gas Springs/ Double Cylinder Gas Springs Calculation and Selection Pages 06.069.00 © DICTATOR Technik GmbH • Gutenbergstr. 9 • 86356 NeusaB • Germany Tel. +49(0)821-24673-0 • Fax +49(0)821-24673-90 • E-mail [email protected] • 1016 Page 06.001.00 Subject to change without notice. Errors do not constitute claims for compensation for damages.

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DICTATOR Gas spring technology-2

State 01/2016 © DICTATOR Technik GmbH • Gutenbergstr. 9 • 86356 NeusaB • Germany Page 06.002.00 Tel. +49(0)821-24673-0 • Fax +49(0)821-24673-90 • E-mail [email protected] • 1016 Subject to change without notice. Errors do not constitute claims for compensation for damages.

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DICTATOR Gas spring technology-3

DICTATOR high-performance gas springs lift your loads - always smoothly and effortlessly, without jolt. The variety of applications is as numerous as our models. For that reason DICTATOR has no fix table of types and only some frequently ordered gas springs are available from stock. We manufacture your gas spring for your particular application - also single units or small quantities. As a counterweight, or to assist movement DICTATOR high-performance gas springs are ideally suited to a wide variety of applications. They give controlled movement smoothly and effortlessly. In gas springs a pressurised...

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DICTATOR Gas spring technology-4

Basic Principle In this section you will find a detailed explanation concerning the functioning of the different types of gas springs. All gas springs work on the same basic principle: Gas springs are filled with nitrogen gas to a suitable pressure. This pressure is equal on both sides of the piston. The piston rod always extends because the surface area of the piston with the piston rod attached is smaller than the surface area of the other side of the piston with no piston rod attached. The resultant force F in Newtons [N] can be calculated by multiplying the gas pressure P [bar] by the surface...

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DICTATOR Gas spring technology-5

Push Type Gas Springs In this section you will find a detailed explanation concerning the functioning of the different types of gas springs. All gas springs work on the same basic principle (see previous page): the gas pressure acting on the inside surface area of the piston rod forces the piston rod outwards of the cylinder. The resultant force F in Newton [N] can be calculated by multiplying the internal pressure P [bar] by the surface area A of the piston rod [mm2]: F = P x A Push Type Gas Springs Piston port As mentioned on the previous page, gas springs contain highly pressurised nitrogen....

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DICTATOR Gas spring technology-6

Gas Springs with Floating Piston and Pull Type Gas Springs Gas springs with floating piston have a second sealed piston additionally to the main piston which is attached to the piston rod. This floating piston separates the pressurised gas section from the oil or empty volume section. It moves and transfers the pressure of the gas to the oil in the front part of the cylinder. Gas Springs with Floating Piston Floating piston Inside gas springs with floating piston the section containing the normal piston is filled with oil. The small port in the piston causes the piston rod to move slowly. The...

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DICTATOR Gas spring technology-7

Locking Gas Springs In locking gas springs the port in the piston is closed by a valve which is opened by a release pin located inside the piston rod. The piston rod can only move if the locking mechanism is disengaged. Cushioned locking gas springs compress slightly when a load is applied without disengaging the locking feature, as the gas compresses in both directions. Locking gas springs are used to lock levers and flaps in various positions. They should balance out the weight of the flap when released. Cushioned Locking Gas Springs Locking valve: closed - open The locking valve in the piston...

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DICTATOR Gas spring technology-8

Double Cylinder Gas Springs DICTATOR double cylinder gas springs consist of two cylinders connected by an adjustable valve. This enables you to reduce the extending speed and control it exactly. The pressurised gas is sealed from the oil compartment by a floating piston. A valve at the front end of the gas cylinder enables you to release gas for reduced gas spring force. Double cylinder gas springs are used in applications where a slow and adjustable extending speed is required. They can be used to automatically open folding doors in fire station buildings, for example. Double Cylinder Gas Springs...

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DICTATOR Gas spring technology-9

Additional Options This section provides information on additional options which enable you to employ gas springs in certain applications, or simply make them much easier to use. The additional options suitable for each gas spring can be found in the data pages corresponding to each type of gas spring (starting on page 06.017.00). Please pay attention to details concerning the different lengths of gas springs as some additional options increase the minimum length of the cylinder. Temperature, Corrosion Gas springs are filled with nitrogen gas and hydraulic oil at approx. 20 °C. Internal pressure...

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DICTATOR Gas spring technology-10

Oil Chamber and Valve These accessories enable DICTATOR gas springs to be used in conditions where normal gas springs would have little durability, or could only be adjusted to different forces at high cost. Oil chambers (order code 4) and valves (order code 5) are available for most DICTATOR gas spring models. You will find further information in the detailed description of each type of gas spring starting on page 06.017.00. Virtually all DICTATOR gas springs are available with an additional oil chamber. This prevents the seal on the piston rod from drying out and failing. The oil also ensures...

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DICTATOR Gas spring technology-11

Protective Tube This accessory enables DICTATOR gas springs to be used even in particularly dirty or rough conditions e.g. on road sweepers and sand blast cabins. If necessary an additional protective tube (double protective tube) can be fitted over the first protective tube. ø Protective tube ø Piston rod Protective tubes (order code 6 or 9 for stainless steel) and double protective tubes (order code 6-6 or 9-9 for stainless steel) are available for most DICTATOR gas springs. Details can be found on pages 06.017.00 - 06.058.00 further back in this catalogue. We recommend you order a protective...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.