Processing machine for flexible hoses & rigid pipes
Processing machine for flexible hoses & rigid pipes
Overview
This document is a comprehensive product catalog from Dicsaes, presenting a wide range of machines and accessories for processing flexible hoses and rigid pipes. The catalog covers manual and electrical crimping machines, cutting, skiving, bending, deburring machines, and specialized equipment for hose assembly and pipe fittings.
Main Sections and Summaries
1. Manual Crimping Machines
- Designed for flexible hoses and rigid pipes.
- Crimping capacities range from 50 to 137 tons with various die sizes to accommodate hose diameters from 4 mm up to 100 mm.
- Suitable for low-pressure Freon hoses, hydraulic hoses, and air hoses with maximum pressures up to 7 bar.
- Lightweight and portable models available (e.g., 28-30 kg).
2. Electrical Crimping Machines
- Horizontal table-mounted presses with crimping forces from 137 to 350 tons.
- Battery-powered options for mobile use.
- Compatible with multiple hose sizes and industrial standards.
- Accessories include special dies, ergonomic designs, lateral openings, and greaseless operation.
3. High Capacity and Production Crimping Machines
- High tonnage presses (up to 550 tons) for industrial hoses.
- Large opening dies for industrial hose diameters up to 5 inches.
- Features include back stops, ergonomic design, and greaseless operation.
- Production models designed for high throughput and reliability.
4. Cutting Machines
- Range of cutting machines for hoses up to 520 mm diameter.
- Includes pneumatic and hydraulic operation, automatic cutting, and digital counters.
- Specialized models for metal corrugated hoses with wire braids.
5. Skiving Machines
- Machines for internal and external skiving of hoses up to 2 inches diameter.
- Options include pneumatic clamps, quick-change tooling, and tool holder cabinets.
- Manual and powered versions available.
6. Deburring Machines
- Designed for pipe fittings assembly, including DIN 2353 and JIC 37°/90° standards.
- Power ratings up to 5.3 kW with speeds of 75 RPM.
- Includes deburring tools for diameters from 6 to 75 mm.
7. Machines for Rigid Tubes
- Manual and electric assembling machines for rigid pipes.
- Supports DIN 2353 and JIC 37° fittings.
- Capabilities include pre-assembling, flaring, bending, and deburring.
8. Multi-Functional Units
- Compact work centers combining cutting, bending, and compressed air functions.
- Models range from small economical units to complete systems with up to 4.6 kW power.
- Max hose diameter capacity up to 100 mm.
9. Bending Machines
- Electric and manual hydraulic bending machines for hoses and pipes up to 42 mm diameter.
- Includes tool holders and cabinets for ease of operation.
- Accessories such as bending tools and sockets for DIN 2353 and JIC 37° fittings.
10. Other Machines and Accessories
- Includes hose cleaning machines (stationary and mobile), manual nipple inserters, pneumatic and manual marking machines.
- Static high-pressure hose test benches with pressure ranges up to 2500 bar.
- Exhibition and roll-holder equipment for hose handling and storage.
Key Specifications and Features
- Crimping forces range from 50 tons (manual) to 550 tons (production machines).
- Hose diameter compatibility from 4 mm up to 520 mm depending on machine type.
- Power sources include manual, electric (220 V), pneumatic, hydraulic, and battery-operated options.
- Compliance with industrial standards such as DIN 2353 and JIC 37°/90° fittings.
- Ergonomic and greaseless designs to improve operator comfort and maintenance.
- Optional accessories for enhanced functionality, including special dies, back stops, and tool holders.
Best Practices and Recommendations
- Select machines based on hose diameter, pressure requirements, and production volume.
- Use appropriate dies and tooling for specific hose types and fittings to ensure quality assembly.
- Regular maintenance of cutting and skiving blades to maintain precision and safety.
- Utilize ergonomic and greaseless features to reduce operator fatigue and contamination risks.
- Consider multi-functional units for small to medium production environments to optimize space and cost.
Contact and Support
For further information, technical support, and ordering, contact DISTRIBUIDORA INTERNACIONAL CARMEN, S.A. in Zaragoza, Spain, or the branch office DICSA SRL in Modena, Italy. Contact details and website are provided for inquiries.
Catalog excerpts
Processing machine for flexible hoses & rigid pipes Bearbeitungsmaschinen für Schläuche & Rohre Máquinas tratamiento tubo flexible y tubo rígido Macchine per l’assemblaggio di tubi flessibili e tubo rig
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Machines for flexibles Maschinen fur Schlauch Maquinas para flexibles Macchine per tubi flessibili. Machines for rigid tube Maschinen fur Rohr Maquinaria para tubo rigido Macchine per il tubo rigido Exhibition & Roll-Holder Aussteller & Schlauchhaspel Expositor y Portarrollos Portarotoli
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Manual crimping machines Handpressen Prensas manuales Presse manuale HYDRAULIC HOSES · MANGUERA HIDRÁULICA LOW PRESSURE · BAJA PRESIÓN Manometres dies Garras para manómetros
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Electrical crimping machines Elektrische Pressen Prensas electricas Presse orizzontale sul tavolo Mobile workshop for hose assembly Mobile Werkstatt fur Konfektionierung Taller movil para montaje de latiguillos Officina mobile per raccordatura tubi Accessories for crimping machines • Zubehor • Accesorios para prensas • Accessori per presse
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Production crimping machines Elektrische Produktionspressen Prensas electricas de produccion Presse orizzontale Ergonomic Ergonomica 2 6SP High crimping force Alta fuerza de prensado Lateral opening Apertura lateral Ergonomic Ergonomica Very large opening Apertura muy amplia Special dies Garras especiales Back stop (up to 1" %) Tope trasero I-Crimp System BAE BAM
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Cutting machines Schneidemaschinen Cortadoras Taglierine Hydraulic operation Accionamiento neumático Includes digital counters Contadores incluidos Automatic cutting Corte automático Automatic cutting Corte automático
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HOSE CUTTING BLADES Hose measuring device Contador manguera Available spare parts cutting Dispobibles recambios de discos Skiving machines Schälmaschinen Peladoras Spellatubi Skiver with quick change tooling Cambio rápido de útiles * with furniture * con mueble Double cutter for any hose diameter Cuchilla doble para cualquier diámetro de manguera Machines Accessories Zubehör Útiles para las máquinas Unità multifunzione * Optional * Opcional Pneumatic clamp Mordaza neumática * Optional * Opcional Tool holder Portaherramientas Skiving machine up to 2” Peladora sin mueble hasta 2” Tool holder cabinet...
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Other machines Andere Maschinen Otras máquinas Altre macchine Optional Digital pressure control available Static High Pressure Hose Test Bench Banco de pruebas para mangueras de alta presión Multiples foam sizes Espumas de multiples tamaños Hose cleaning machine with two flushing heads. Máquina de limpieza de mangueras con dos cabezales de lavado. Manual roll marking machine Marcadora manual Mobile hose cleaning machine. Máquina limpieza de mangueras móvil. Pneumatic marking machine Marcadora neumática Manual niple inserter Introduct
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Exhibition & Roll-Holder Aussteller & Schlauchhaspel Expositor y Portarrollos Portarotoli PCM3 Optional / Opcional Optionnel / Opzionale Carga máx. recomendada /bandeja: 70 Kg. Carga total recomendada: 490 Kg. Cada nivel: max. 25 kg Total max. capacidad: 250 kg Other machines, on request · Andere Maschinen auf Nachfrage · Otras máquinas: consultar · Altre macchine, sur richiesta PMT2 Manual hose skiving machine (internal / External) Peladora Manual (interna / externa) Double cutter for skiving the external surface and a single cutter for internal skiving. Doble cuchilla para pelar la superficie...
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Machines for rigid tube Armaturen für Schlauchleitungen Maschinen für Rohr Macchine per il tubo rigido Deburring machine Entgratemaschine Desbarbadora Sbavatore 6-42 mm Deburring tools included 20-75 mm Deburring tools included Útiles de desbarbado incluidos Útiles de desbarbado incluidos DIN 2353 and JIC 37°/90° pipe fittings assembly Rohrmontage DIN 2353 und JIC 37°/90° Montaje racores DIN 2353 y JIC 37°/90° Assemblagio del raccordo ad anello DIN 2353 e JIC 37°/90° Manual assembling machine Máquina manual ensamblaje Electric assembling machine Máquina de ensamblaje eléctrica Pipe fittings assembly...
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Bending machines Biegemaschinen Dobladoras Curvatubi Hyd. manual bending machine with tool-holder cabinet Dobladora hidráulica manual con soporte Manual Bending hydraulic device machine Dobladora manual accionamiento hidráulico Manual bending machine Dobladora manual Electric bending machine with cabinet Dobladora eléctrica con mueble Machines Accessories Zubehör Útiles para las máquinas Unità multifunzione Tool for 2 -3 - 4 machines. Ütiles para las maquinas 2 - 3 - 4 Tools JIC 37° BL Block JIC 37° Matrices JIC 37° Bloque BL JIC 37° Sockets & plates DIN 2353 Machos y matrices DIN 2353 Bending...
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[email protected] www.dicsaes.com DISTRIBUIDORA INTERNACIONAL CARMEN, S.A. Polígono Industrial Alcalde Caballero C/ Virgen del Buen Acuerdo, s/nº. 50014 Zaragoza (Spain) Tel. +34 976 46 10 46 Fax +34 976 46 41 04 Sucursal/Branch Office/Filiale DICSA SRL Via Emilia Ovest 1179/c 41123 Modena (Italia) Tel. +39 059 820 179 Fax +39 059 336 52 59 [email protected]
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