1. Catalogs
  2. DICHTOMATIK SAS
  3. DICHTOMATIK RADIAL SHAFT SEALS

DICHTOMATIK RADIAL SHAFT SEALS

DICHTOMATIK RADIAL SHAFT SEALS
1 / 23 PagesView full catalog

DICHTOMATIK RADIAL SHAFT SEALS

Product catalog summary
Company Overview
Freudenberg Group, established in 1849, is a leader in innovation and technology, focusing on sealing solutions. Freudenberg Sealing Technologies (FST) is its largest division, providing a wide array of sealing technologies for industries such as automotive, aviation, and food and beverage. The Dichtomatik brand complements FST by offering industry-standard solutions for moderate conditions.
Industry-Specific and Customized Service Concepts
Dichtomatik offers a comprehensive range of products, including static seals, rotary shaft seals, and translational movement seals, with rapid delivery from a logistics hub in Hamburg and online ordering via the EASY platform.
Construction of Radial Shaft Seals
Radial shaft seals prevent leakage in rotating machine elements, consisting of an elastomer part, a metal stiffening ring, and a spring. They are available in various profiles and materials for different applications.
Materials
Standard materials like NBR, FKM, and PTFE offer specific properties such as chemical resistance and temperature tolerance. Special materials are available for enhanced friction properties and media resistance.
Sealing Functions
Radial shaft seals ensure sealing between the outer diameter and housing bore, considering temperature and pressure factors. They are used in industries like drive technology, electric motors, and wind power.
Operating Conditions
The performance of radial shaft seals is influenced by temperature, pressure, and the media being sealed, with detailed specifications provided for different seal profiles and materials.
Installation and Quality Assurance
Proper installation is crucial for seal performance. Dichtomatik offers technical services, including drawing preparation and quality documentation, to ensure reliable seal function.
Shaft Repair Sleeves
Shaft repair sleeves extend the life of worn shafts, providing a cost-effective maintenance solution.
Sealing Functions
The document emphasizes the need for reliable sealing against various media, ensuring an interference fit between the shaft seal ring and housing bore under all conditions. Manufacturing tolerances and thermal expansion are critical to prevent medium creep.
Sealing to the Housing Bore
Specifications for press fit allowances are provided, with advantages of elastomer and metallic outer coverings highlighted.
Design of Outer Surfaces
Radial shaft seals with elastomer or metallic outer surfaces offer specific benefits and limitations, affecting assembly ease and sealing reliability.
Static and Dynamic Sealing to the Shaft
Static sealing is achieved by the sealing lip's overlap with the shaft, while dynamic sealing requires a lubricating film to prevent wear.
Special Applications
Special applications include sealing under negative pressure and handling heavy dirt impact, with specific sealing lip designs developed for these challenges.
Temperature and Pressure Operating Conditions
The document discusses the impact of circumferential speed and pressure on temperature at the sealing edge, providing guidelines for pressureless operation and back-up rings for higher pressures.
Media to be Sealed
Seal selection depends on the medium's chemical resistance and temperature, with guidance on material compatibility provided.
Installation Space and Constructive Recommendations
The shaft's design is crucial for sealing effectiveness, with specified tolerance zones and surface finish requirements.
Surface Specifications and Requirements
Maintaining appropriate surface roughness and hardness is essential for sealing longevity and effectiveness, with recommended hardness levels and special treatments outlined.
Shaft Surface Processing
Proper machining of the shaft surface is crucial to prevent leakage, with plunge grinding recommended for a twist-free surface.
Shaft Chamfering and Damage Prevention
Specific chamfering designs are recommended to prevent installation damage, with protective measures advised during production and assembly.
Concentricity and Housing Design
Minimizing concentricity deviation is important to prevent leakage, with permissible values and housing bore design requirements provided.
Installation and Quality Assurance
Proper installation following DIN 3760 standards is crucial, with quality assurance involving batch tracking and dimensional testing.
Shaft Repair Sleeves
The WSH-R shaft repair sleeve offers a cost-effective solution for repairing worn shaft surfaces, with easy installation and reduced machine downtime.
Overview
FST offers a comprehensive range of premium sealing solutions for demanding applications, with a product portfolio that includes customized solutions and complete sealing packages.
Product Strategy
FST employs a two-brand strategy, incorporating premium offerings and the Dichtomatik brand for industrial standard solutions.
Market Coverage
The combination of FST's premium products and Dichtomatik's standard solutions allows FST to serve the entire sealing market efficiently.
Contact Information
Freudenberg FST GmbH is located in Weinheim, Germany, with additional services by Freudenberg Industrial Services GmbH in Hamburg. More information is available on their websites.
Publication Details
This document was published in July 2021.
See more

Catalog excerpts

DICHTOMATIK RADIAL SHAFT SEALS-1

DICHTOMATIK RADIAL SHAFT SEALS /^iFREUDENBERC INNOVATING TOGETHER

 Open the catalog to page 1
DICHTOMATIK RADIAL SHAFT SEALS-2

Industry-specific and customized service concepts 6 Product portfolio of the Dichtomatik brand 7 CONSTRUCTION RADIAL SHAFT SEALS OVERVIEW RADIAL SHAFT SEALS Materials for tension springs 15 Materials for stiffing rings 15 SEALING FUNCTIONS Sealing to the housing bore 17 Dynamic sealing mechanism 21 OPERATING CONDITIONS Temperature and pressure Media to be sealed INSTALLATION SPACE AND CONSTRUCTIVE RECOMMENDATIONS 28 INSTALLATION QUALITY ASSURANCE SHAFT REPAIR SLEEVES The information contained herein is considered to be reliable, but no assurances, warrants or guarantees whatsoever, of any kind,...

 Open the catalog to page 2
DICHTOMATIK RADIAL SHAFT SEALS-3

The Freudenberg Group was founded in 1849 and is still owned by the approximately 300 descendants of the c ompany founder. The resulting financial stability and social awareness are decisive success factors that create trust. Today, Freudenberg is a global, broadly diversified group of companies divided into Business Groups that operate in a wide variety of sectors. The company has always been c onsidered an innovation and technology leader, from Vileda® brand household products to technically complex sealing solutions. Freudenberg Sealing Technologies (FST) is the largest B usiness Group in...

 Open the catalog to page 3
DICHTOMATIK RADIAL SHAFT SEALS-4

INDUSTRY-SPECIFIC AND CUSTOMIZED SERVICE CONCEPTS PRODUCT PORTFOLIO OF THE DICHTOMATIK BRAND ONLINE ORDERING PLATFORM EASY STATIC APPLICATIONS TRANSLATIONAL MOVEMENTS The EASY online ordering platform enables easy order p rocessing, as well as price, delivery time and stock queries around the clock. Besides detailed product information, installation space and cross-sectional drawings are a vailable for download. The EASY Business Connector is used to transfer your orders directly to your SAP system. This ensures that you are always up to date on the status of your order. Register today if you...

 Open the catalog to page 4
DICHTOMATIK RADIAL SHAFT SEALS-5

COMMON STANDARD DESIGNS Profile W-shaft seal A-elastomer outer covering S-protective lip * Additional profiles can be found in the e-Catalog or on page 11 B-metal outer surface C-metallic outer surface with additional stiffening ring CONSTRUCTION RADIAL SHAFT SEALS Radial shaft seals are used to seal rotating machine elements such as shafts, hubs and axles in a wide range of industries: You’ll find detailed information on our products and the available certifications and conformity tests in our e-Catalog or on our online ordering platform EASY. DRIVE TECHNOLOGY, E.G. GEAR CONSTRUCTION Radial...

 Open the catalog to page 5
DICHTOMATIK RADIAL SHAFT SEALS-6

Circum ferenti • good static sealing with low-viscosity or gaseous media • good resistance to many mineral oils and greases • FKM: broad resistance to chemicals and solvents • suited for use with grease seals 0 (0) • good static sealing with low-vis cosity or gaseous media • use with compressive loads • good resistance to mineral oils and < 1 (10) greases • FKM: broad resistance to chemicals and solvents OVERVIEW RADIAL SHAFT SEALS PTFE + carbon fiber FKM • good resistance to various mineral oils and greases • tight and precise fit good static sealing with low-viscosity or gaseous media suited...

 Open the catalog to page 6
DICHTOMATIK RADIAL SHAFT SEALS-7

Various standard and special materials are available for Dichtomatik radial shaft seals, depending on the model and the area of application. The starting material for elastomers is rubber, which can be obtained as natural rubber, but is mainly produced today as synthetic rubber in the chemical industry. Elastomers are distinguished by the underlying base polymer. The final material is produced by mixing the base polymer with appropriate fillers, plasticizers, processing aids, vulcanizing agents, accelerators and other additives. This process makes it possible to achieve the desired material properties...

 Open the catalog to page 7
DICHTOMATIK RADIAL SHAFT SEALS-8

SPECIAL MATERIALS A wide range of radial shaft seals come available in two varieties of elastomer and two types of PTFE materials: In addition to the standard materials described, various special materials are also available for special applications. These include material variants with lower friction properties due to sliding-intensifying fillers such as graphite or molybdenum disulfide (MoS2), as well as optimized materials for better resistance to media and temperature. Additional material variants in other hardnesses and colors are available on request. STANDARD ELASTOMER MATERIALS FOR RADIAL...

 Open the catalog to page 8
DICHTOMATIK RADIAL SHAFT SEALS-9

SEALING TO THE HOUSING BORE To ensure reliable sealing against a wide variety of media when installed, an overlap (interference fit) of the shaft seal ring to the housing bore must be guaranteed under all operating conditions. Both the manufacturing tolerances of the housing bore and its expansion, e.g. due to the rise in temperature during operation, must be taken into account. In addition, care must be taken that the roughness of the housing bore is not too great to avoid "creep" of the medium to be sealed through this rough structure. If the roughness is too low, this can vastly increase the...

 Open the catalog to page 9
DICHTOMATIK RADIAL SHAFT SEALS-10

DESIGN OF THE OUTER SURFACES – INFLUENCE OF THE DIFFERENT MODELS Radial shaft seals are typically offered with an elastomer outer covering or a metallic outer surface and are also available with an additional protective lip. SMOOTH, ELASTOMER-COATED OUTER SURFACE: MODELS WA, WAS Advantages: very • good static sealing can • be used for split housings, with possible edge breakage and/or butt offset use • with light metal housings with high thermal expan- sion or with all housings that have a greater coefficient of expansion than steel use • with low-viscosity or gaseous media use • in pressure...

 Open the catalog to page 10
DICHTOMATIK RADIAL SHAFT SEALS-11

DYNAMIC SEALING MECHANISM SEALING EFFECT WITH A ROTATING SHAFT PARTLY ELASTOMER-COATED OUTER SURFACE: MODEL WAB The so-called “half-shoulder design” is a special design that is not covered as standard. It combines the advantages of models WA (rubber-covered outer surface  good sealing effect) and WB (metallic outer surface  a tight fit). Several conditions must be met to ensure that the contact area is lubricated during operation, but that no oil can escape to the outside. The geometry of the sealing lip must meet certain geometric criteria when installed: the • oil angle “b” of the sealing...

 Open the catalog to page 11
*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.
About DirectIndustry
DirectIndustry is a marketplace that offers B2B players a complete experience, from product sourcing to purchase. DirectIndustry is an entity of VirtualExpo Group.