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DICHTOMATIK O-RINGS

DICHTOMATIK O-RINGS
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DICHTOMATIK O-RINGS

Product catalog summary
Company Overview
The Freudenberg Group, established in 1849, is a leader in innovation and technology, focusing on sealing solutions. Freudenberg Sealing Technologies (FST) is its largest division, providing a wide array of sealing technologies for industries such as automotive, civil aviation, and mechanical engineering. The Dichtomatik brand complements FST with standard solutions for moderate conditions.
Industry-Specific and Customized Service Concepts
Dichtomatik operates a 6,500 m² warehouse in Hamburg, serving as a logistics hub for Europe. It ensures rapid delivery of over 60,000 standard and 15,000 custom seals, with logistics certified under DIN ISO 9001 and DIN ISO 14001 for quality and environmental management.
Product Portfolio
Dichtomatik offers a range of static and dynamic seals, including O-rings, rotary shaft seals, and translational movement seals, in various materials and dimensions. These are not recommended for automotive safety applications.
O-Rings: Applications and Specifications
O-rings are versatile for static and dynamic applications, withstanding pressures up to 1,000 bar with proper installation and material choice. They are used in aseptic and hydraulic fittings, with materials certified for food and water applications.
Materials and Certifications
O-rings are available in materials like EPDM, FKM, NBR, and VMQ, each with specific temperature and chemical resistance. Certifications ensure compliance with industry standards.
Quality Assurance
Quality is ensured through rigorous testing and batch tracing, with inspections and hardness tests meeting DIN ISO standards, aiming for zero defects.
Installation Spaces and Design Recommendations
Guidelines for static and dynamic seals include design recommendations to ensure optimal performance, with instructions on installation and back-up rings to enhance sealing effectiveness.
Specifications and Material Properties
O-rings are made from synthetic rubber, differentiated by base polymer and additives. The vulcanization process determines mechanical properties like hardness and tensile strength.
Material Selection Criteria
Material selection is based on temperature range and media resistance, with mechanical values crucial for service life. Standard materials include NBR, FKM, EPDM, and VMQ, each with specific properties.
Standard Materials
- NBR: Good mechanical properties, resistant to mineral oil-based lubricants.
- FKM: High temperature and chemical resistance, suitable for vacuum applications.
- EPDM: Resistant to hot water, steam, and chemicals.
- VMQ: Wide thermal range, resistant to ozone and aging.
Material Certifications
Special certifications are required for safety, food, or medical applications, with a list available online.
Comparative Properties of Elastomers
Elastomers are evaluated on properties like compression set, tearability, and resistance to aging, ozone, oil, and grease.
Surface Treatment and Gliding Intensification
Friction reduction methods include siliconizing and PTFE coating, with additives like molybdenum disulfide.
Testing and Performance Metrics
Metrics include tensile strength, tear propagation resistance, cold resistance, and compression set DVR, measured according to DIN standards.
Storage and Aging
Guidelines minimize aging effects during storage, with maximum periods depending on elastomer type and standards like DIN 7716 and ISO 2230.
Installation and Design Recommendations
Design recommendations for static and dynamic seals include groove dimensions, surface roughness, and edge deburring.
Groove Dimensions
Dimensions for radial, axial, trapezoidal, triangular, and vacuum sealing grooves are specified for optimal performance.
Static Seals
Used where surfaces do not move relative to each other, with specifications for radial and axial seals to prevent extrusion.
Dynamic Seals
Used in applications with relative motion, with guidelines for groove dimensions and minimal leakage.
Design Guidelines
Considerations include surface roughness, edge deburring, and groove transition radii.
Installation Instructions
Proper installation prevents damage and ensures sealing, with advice on stretching, burr-free edges, and assembly tools.
Compression and Stretching
Limits for compression and stretching are specified to maintain integrity, with formulas for calculations.
Back-up Rings
Recommended in dynamic applications to prevent extrusion, especially under high pressure.
Surface Finishes
Required finishes for different applications are specified, with roughness values for dynamic and static seals.
Sealing Gap
Guidelines for gap dimensions, with back-up rings recommended for larger gaps.
Layout Guidelines
Advice on selecting O-rings based on cord thickness and material hardness, with a standard hardness of 70 Shore A.
Introduction to Back-up Rings
Back-up rings prevent gap extrusion in O-rings, supporting them by reducing the sealing gap.
Materials
Material selection for back-up rings depends on pressure levels, with options like NBR 90, PTFE, or POM.
Installation Spaces
Back-up rings are installed in wider spaces, with design parameters like groove dimensions and seal type.
Industry Proven Solutions
FST offers a range of sealing solutions, including customized and standard options under the Dichtomatik brand.
Contact Information
Contact details for Freudenberg FST GmbH and Freudenberg Industrial Services GmbH are provided for customer support.
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Catalog excerpts

DICHTOMATIK O-RINGS-1

DICHTOMATIK O-RINGS FREUDENBERC INNOVATING TOGETHER

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DICHTOMATIK O-RINGS-2

The information contained herein is considered to be reliable, but no assurances, warrants or guarantees whatsoever, of any kind, are provided with regard to its correctness or suitability for any purpose. The information reproduced herein is based on laboratory tests and is not necessarily indicative of the performance of the end product. Complete testing and the performance of the end product are the user’s responsibility

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DICHTOMATIK O-RINGS-3

Industry-specific and customized service concepts 6 Product portfolio of the Dichtomatik brand 7 O-RINGS - A CLASSIC ON FUTURE COURSE 8 Comparative presentation of some elastomer properties 17 INSTALLATION SPACES AND DESIGN RECOMMENDATIONS 20

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DICHTOMATIK O-RINGS-5

The Freudenberg Group was founded in 1849 and is still owned by the approximately 300 descendants of the c ompany founder. The resulting financial stability and social awareness are decisive success factors that create trust. Today, Freudenberg is a global, broadly diversified group of companies divided into Business Groups that operate in a wide variety of sectors. The company has always been c onsidered an innovation and technology leader, from Vileda® brand household products to technically complex sealing solutions. Freudenberg Sealing Technologies (FST) is the largest B usiness Group in...

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DICHTOMATIK O-RINGS-6

INDUSTRY-SPECIFIC AND CUSTOMIZED SERVICE CONCEPTS ONLINE ORDERING PLATFORM EASY The EASY online ordering platform enables easy order p rocessing, as well as price, delivery time and stock queries around the clock. Besides detailed product information, installation space and cross-sectional drawings are a vailable for download. The EASY Business Connector is used to transfer your orders directly to your SAP system. This ensures that you are always up to date on the status of your order. Register today if you do not yet have an EASY account. APPLICATION KNOW-HOW Dichtomatik products are also certified...

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DICHTOMATIK O-RINGS-7

PRODUCT PORTFOLIO OF THE DICHTOMATIK BRAND STATIC APPLICATIONS TRANSLATIONAL MOVEMENTS The whole range of static seals – O-rings, cords, x-rings, cover seals, bolt seals, flange and profile seals, etc. – is available in a large number of dimensions – metric, inch and other international standards. The variety of materials, also with application-specific certifications, leaves nothing to be desired. Pistons and rod seals, wipers, guide belts and rings for hydraulics are available from stock in countless standard dimensions in the materials NBR, PTFE, TPU, hard fabric and NBR fabric-reinforced....

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DICHTOMATIK O-RINGS-8

O-RINGS – A CLASSIC FOR MODERN TIMES O-rings are circumferentially closed, circular sealing e lements made of elastomeric materials and are produced by way of vulcanization in molds. The O-ring achieves its sealing effect by deforming the cross section after installation and pressing in the installation space and can be pressed radially or axially inside the installation space. In the operating condition, the media pressure strengthens the sealing function, since the elastomer material behaves like an incompressible fluid under pressure.

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DICHTOMATIK O-RINGS-9

SPECIAL APPLICATIONS O-rings are mainly used to seal stationary machines and system components (static application) against liquid and gaseous media, e.g. flange and cover seals, pipe fittings and the cylinder head and base in hydraulic cylinders. Under c ertain conditions, O-rings can also be used for reciprocating, rotating and superimposed screw movements (dynamic application). If the installation space is designed properly, they are constructed properly and the correct material is chosen, pressures up to 1,000 bar can be sealed. If necessary, back-up-rings must be used. O-rings are used in...

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DICHTOMATIK O-RINGS-10

• Very stable in hot water and with steam, washing lyes, caustic soda and caustic potash, silicone oils and greases, many polar solutions, many diluted acids and chemicals • Good resistance to ozone Incompatible with mineral oil products (lubricants and fuels) • Good chemical resistance to mineral oils and greases, synthetic oils and greases, motor, transmission and ATF oils up to +150°C, fuels, HFD flame-resistant pressure fluids, aliphatic, aromatic and chlorinated hydrocarbons, water up to a maximum of +80°C • Very good weathering, ozone and aging resistance • Very low gas permeability (thus...

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DICHTOMATIK O-RINGS-11

Hardness Temperature [Shore A] [°C] Material characteristics transparent/ black transparent/ red-brown STANDARD DIMENSIONS SURFACE COATING Dichtomatik brand products are stocked in the standard dimensions of DIN ISO 3601-1 and AS568B/BS1806. In a ddition, different sizes of JIS 2401 (General Industry) and Norm R (NF T 47-501) are also available from stock. Dichtomatik O-rings are available on request with various surface coatings that are specially adapted to the application or the required properties. A surface coating can be used to make assembly easier, provide optimized abrasion resistance...

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DICHTOMATIK O-RINGS-12

QUALITY ASSURANCE For Dichtomatik brand products, we actively strive for product quality with a zero-defect target through coordination with customers and production. Our batch tracing system allows every step in the supply chain to be traced back and for statements to be made regarding product characteristics and ingredients. Batch information is p rovided on the product labels as well as on the corresponding delivery bills.

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DICHTOMATIK O-RINGS-13

DIMENSIONAL INSPECTION SHAPE AND SURFACE TESTING The measurement of the inner diameter (Ø d1) is preferably performed with the help of non-contact optical measuring machines and measuring microscopes. For large dimensions, conical and step plug gauges are also used. For O-rings with an inner diameter of more than 250 mm, c ircumferential measuring tapes are also used. The O-ring cross section (cord thickness Ø d2) is measured with a force-reduced measuring probe. The contact force exerted between the probe surfaces should be 1 N. The dimensional tolerances are based on DIN ISO 36011, Industrial...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.
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