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B M D P L U G G A U G E S 2007/2008

B M D  P L U G  G A U G E S  2007/2008
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B M D P L U G G A U G E S 2007/2008

Product catalog summary
Overview of DIATEST Plug Gauges
DIATEST plug gauges are precision instruments designed for both static and dynamic measurements, suitable for detecting dimensional deviations and shape defects in bores. They can be used manually or integrated into automated systems.
Technical Specifications
Manufactured according to DIN EN ISO 9001 standards, these gauges offer repeatability to 0.001 mm and come in various types for different measurement needs, including standard, through bores, blind bores, and special-purpose gauges.
Design and Material Characteristics
Constructed from high-quality materials like spring steel, carbide, and gauge steel, with options for hard chrome coating. Special designs include OCR steel cylinders and ZHML cylinders with carbide bars.
Measurement Range and Accuracy
Different series offer varying measurement ranges, with specified maximum permissible deviations and gauging accuracy to ensure precise measurements.
Gauging Contacts
Available in materials such as carbide, diamond, ceramic, and ruby, each suited for specific workpiece materials and conditions, affecting service life and accuracy.
Maintenance and Repairs
No special maintenance required; cleaning with compressed air and a cleaning solution is recommended. Repairs and reconditioning services are available.
Additional Features
Options for protective covers, air cleaning, and gauging pressure reduction enhance functionality and durability. Customization options include special markings and adapters.
Specifications for BMD Plug Gauges
Focus on nominal diameters of 25.0 mm and above, with types S or D only. Maximum measurement range is MB-SO+0.3, with order suffix MKK.
Service Life and Gauging Pressure
Service life depends on factors like workpiece surface quality and gauging pressure, with up to 1,000,000 measurements possible. Gauging pressure ranges from 0.2 – 1.7 N, with option PG for sensitive surfaces.
Special Features and Options
Includes reduced entry diameter, plug gauges without entry grooves, and special-purpose gauges for unique measurement challenges.
Applications
Detailed use in manual and automatic gauging, with specific order examples and suffixes for customization.
Indicator Holders and Procedures
Specifications for indicator holders include threading, clamping fixtures, and marking strips. Procedures for replacing indicator stems, adjusting gauging pressure, and installing BMD plug gauges are provided.
Standards and Recommendations
Use holders with adjustable spring pressure for thin-walled workpieces and right-angle attachments for confined spaces.
Key Features and Best Practices
Includes adjustable spring pressure, electrical probe holders for deep bore measurements, and adapters for different thread sizes.
Depth Extensions and Stops
Various series of depth extensions and stops are available, designed for specific BMD plug gauges and measurement conditions.
Floating Holders
Used to compensate for positioning errors, available in various sizes and configurations, with anti-impact protection for automated systems.
Setting Rings and Carbide Pressure Needles
Setting rings for calibrating measuring devices conform to DIN 2250-C standards. Carbide pressure needles are replaceable and marked for identification.
Contact Information
DIATEST provides contact details for offices in Germany, the UK, the USA, Japan, Sweden, France, and Brazil.
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Catalog excerpts

B M D  P L U G  G A U G E S  2007/2008-1

BMD PLUG GAUGES TECHNICALGUIDE 2007/2008 >

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B M D  P L U G  G A U G E S  2007/2008-2

Page 3 DIATEST Expertise forprecision and safety 22 Basic types with compressed air supply > 4 Technical description 23 Indicator holders 9 Basic plug gauge types 26 Indicator holders with adjustable spring pressure > DIN EN ISO 9001 : 2000 Reg.-Nr. 73 100 281 10 Basic type - Standard 11 Basic type for throughbores 28 Electrical probe holders 31 Special gauge holders 12 Basic type for blindbores 33 Holders for Analodig indicators 34 Adapters 13 Plug gauges forautomatic gauging 36 Right-angle attachments 37 Depth extensions 14 Special-purpose pluggauges 40 Depth stops 19 PA for measuringparallel...

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B M D  P L U G  G A U G E S  2007/2008-3

Superior quality for reliableperformance High-volume engineeringdoes not work without pre- cision. To achieve highest possible safety in produc- tion, precision is necessary starting from design to final product.Here the trademarkDIATEST stands for quality. Gauges with repeatability to 0.001 mm/0.00005 guarantee exact results. DIATEST bore gauges aremanufactured according to DIN EN ISO 9001. Using state-of-the-art manufactu- ring engineering the highest quality standards are achieved. Our products withstand technological de- mands, no matter whether it is a question of standard products or special...

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B M D  P L U G  G A U G E S  2007/2008-4

All dimensions are quoted in mmunless otherwise specified.We reserve the right to maketechnical modifications in orderto improve performance. Minordeviations which do not impact significantly on measurementequipment performance mayoccur.Information regarding techno-logical advances and the mostrecent version of our docu-mentation is also available on theInternet at Zero setting should be performed with the aid of a setting ring that corresponds precisely to theminimum bore size. This ensuresthat the risk of radial and axial errors is largely eliminated during the calibration process.The most...

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B M D  P L U G  G A U G E S  2007/2008-5

Delivery times are quoted exfactory. Express orders shouldallow for the weekday on whichgoods can be shipped. Maximum permissible deviations with new plug gauges: Repetition accuracy2-point designfw = 0.001 mm3-point designfw = 0.002 mm Plug gauge order dimension(nominal dimension = minimumbore dimensionExample: 35 D7 = ؘ 35 +0.08/+0.105BMD nom. dimension = 35.08 35 H7 = ؘ 35 +0/+0.025BMD nom. dimension = 35.0 > Please allow approx. 10 15 days for repairs or general recondi-tioning.General reconditioning includesfunctional testing and replace-mentof damaged parts.The hard chrome coating on pluggauge...

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B M D  P L U G  G A U G E S  2007/2008-10

S4 Nominal diameter range: ֘ 2.98 9.0 mm > ֘ Z = Nom. diameter -0.02/-0.04Diameters less than 2.98 with T-BMD(Page 16) Sample order:Bore diameterOrder no.7D6BMD-S4-CR-7.04 S6 Nominal diameter range: 7.0 20.0 > ֘ Z = Nom. diameter -0.02/-0.04Nom. diameter7.0 8.0> 8.0 ֖ 20.0 D6.87.9 SW67 Sample order:Bore diameterOrder no.10H6BMD-S6-CR-10.0 S10 ؘ 15 44 mm Nominal diameter range: above 15.0 ֖ 44.0 mm > Nom. diameter 15 ؖ 32.0 Z = Nom. diameter -0.02/-0.05 Nom. diameter ؘ > 32.0 44.0֘ Z = Nom. diameter -0.03/-0.06 Sample order:BoreOrder no. 40 0.007/+0.025BMD-S10-CR-39.993 S10 ֘ > 44 70 mm Nominal...

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B M D  P L U G  G A U G E S  2007/2008-11

Superior quality for reliableperformance D4 Nominal diameter range: 2.98 ؖ 9.0 mm > Z = Nom. diameter -0.02/-0.04Diameters less than 2.98 with T-BMD(Page 16) Sample order:Bore diameterOrder no. 5 N8BMD-D4-CR-4.98 D6 Nominal diameter range: 7.0 ؖ 20.0 mm > Z = Nom. diameter -0.02/-0.04Nom. diameter7.0 ؖ 8.08.0 20.0֘ D6.87.9 SW67 Sample order:Bore diameterOrder no.10 + 0.04BMD-D6-CR-10.0 D10 15 ؖ 44 mm Nominal diameter range: above 15.0 44.0 mm > Nom. diameter ֘ 15 32.0֘ Z = Nom. diameter -0.02/-0.05 Nom. diameter > 32 ؖ 44.0 Z = Nom. diameter -0.03/-0.06 Sample order:BoreOrder no.42 K8BMD-D10-CR-41.97...

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B M D  P L U G  G A U G E S  2007/2008-12

FB6 7.0 ؖ 16.0 mm Nominal diameter range: above 7.0 16.0 mm > Nom. diameter ֘ 7.0 16.0֘ Z = Nom. diameter -0.02/-0.04 Sample order:BoreOrder no.9 K8BMD-FB6-CR-8.984 Gauging contacts available in MHM or MCR only FB10 15.0 ؖ 44.0 mm Nominal diameter range: above 15,0 44.0 mm > Nom. diameter ֘ 15 32.0֘ Z = Nom. diameter -0.02/-0.05 Nom. diameter > 32 ؖ 44.0 Z = Nom. diameter -0.03/-0.06 Sample order:BoreOrder no.42 K8BMD-FB10-CR-41.973 Gauging contacts available in MHM or MCR only FB10 > ؘ 44.0 70.0 mm Nominal diameter range: above 44.0 ֖ 70.0 mm > Z = Nom. diameter -0.03/-0.06Gauging contacts available...

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B M D  P L U G  G A U G E S  2007/2008-14

Special-purpose plug gauges aredesigned to meet specificcustomer needs. These includeeither customized products > (extra charge)(indicated by on requestӔ) ormodifications of basic cylindertypes (indicated by extrachargeӔ).All special types must be spe-cifically requested. Your requestshould include a precise des-cription of the measurementproblem and a reliable drawingillustrating the measurementproblem. A sample workpiecemay be necessary in some cases.Order suffix: S-FB > Z = Nom. diameter as in Type S. L2 as in Type S BMD gauge type Min. length L1Series 4 0.6 mm (ؘ 4.0 and above)Series 6 1.6...

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B M D  P L U G  G A U G E S  2007/2008-15

(extra charge) Sample order:Bore Order no.10 H6 BMD-S6-CR-10.0-2RBasic types: S, D, FB, S-FB, LNom. diameter range: 7.0 270 mmOrder suffix: 2R This option prevents jamming when the BMD plug gauge is retracted from ribbed workpieces or interrupts bores. > (extra charge) 3-point plug gauges are required in order to detectpolygonal shape defects.The gauging contacts are spaced at 3 x 120 ְ . Differentspacing available on request.The inner probe is mounted on a pendulum bearing inorder to allow the gauging unit to center itself in the bore.Basic types: S, D, L Nom.Diameter range: 8.0 100 mmSample...

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B M D  P L U G  G A U G E S  2007/2008-16

(extra charge)Types: standard, FB and PANom. diameter ranges:Standard, FB > 2.25 ؖ 2.98PA 1.0 3.0 Nom. diameterStandard. FB > Nom. diameterPAGauging contacts:FB: only in MCRStandard: MHM and MCRPA: with MCR, from > 1.51 also MHMSample order: T-BMD-2.55 ַ T-BMD-PA-2.38** All prices includes the needle > (extra charge)Bask types: S, D, LNom. diameter ranges:Series 6 ֘ 11 20 mmSeries 10 ֘ 18 270 mm֘ D Series 6 Nom. diameter 2 mmSeries 10 Nom. diameter ֖ 3 mm Z as in basic typesOrder suffix: PK-ZKULSample order: BMD-D10-CR-30.0-ZKUL Designed for use with very sensitive surfaces (e.g. polishedhydraulic...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.