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British Standard Chain Product Guide

British Standard Chain Product Guide
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British Standard Chain Product Guide

Product catalog summary
Introduction
Diamond Chain is a leading manufacturer of high-quality roller chains, established in 1890. The company focuses on continuous improvement and customer satisfaction by delivering reliable and durable products.
Why Choose Diamond Chain?
Diamond Chain is distinguished by its meticulous design and manufacturing processes, resulting in long-lasting products that minimize downtime and repair costs. The chains comply with ISO 9001 standards, ensuring consistent quality and performance.
Performance and Benefits
Diamond roller chains are known for their durability, ruggedness, efficiency, versatility, convenience, and precision, contributing to their long service life and suitability for various applications.
Manufacturing Process
The process involves selecting high-quality raw materials and transforming them into components with precise specifications. Key processes include heat treatment, shot peening, and preloading to enhance wear resistance and durability.
Chain Components and Descriptions
Roller chains consist of rollers, pins, bushings, and link plates, working together to form a series of traveling bearings for smooth operation.
British Standard Roller Chains
The guide covers Simplex, Duplex, Triplex, and Stainless Steel chains, each designed for specific applications.
Installation and Maintenance
Proper installation and lubrication are crucial for optimal chain performance. Regular inspection and maintenance extend the chain's service life.
Annual Chain Cost Analysis and Troubleshooting
The guide provides tools for analyzing annual chain costs and troubleshooting common issues to maintain efficient operations.
Specifications and Components
  • Link Plates: Options for press-fit or slip-fit coverplates, with press-fit recommended for heavy-duty applications.
  • Roller Links: Standard for all sizes, with press-fit bushings in link plates.
  • Offset Links: Single pitch offset links with slip-fit pins to prevent pin rotation.
Chain Types and Dimensions
  • Simplex Roller Chain: Specifications include pitch, pin diameter, and tensile strength.
  • Duplex and Triplex Roller Chains: Double and triple strand chains with detailed dimensions and tensile strengths.
  • Stainless Steel Chains: Oval contour side plate chains with corrosion resistance for harsh environments.
Additional Products
  • ASME/ANSI Roller Chains: Standard and heavy series chains for durability in various applications.
  • High Strength Drive Chains: Enhanced load capacity with medium carbon alloy steel pins.
  • Oilfield Chains: Designed for extreme conditions, meeting API Specification 7F.
  • Corrosion/Moisture Resistant Chains: Nickel-plated and stainless steel options for moisture-exposed environments.
Installation Guidelines
Ensure components are in good condition and properly aligned. Adequate lubrication and correct tensioning are crucial, with specific tolerances for alignment provided.
Lubrication Recommendations
Proper lubrication extends chain life by reducing wear and cushioning impacts. Use clean petroleum oil without additives and avoid heavy oils and greases. Recommended lubricant viscosities are provided for various temperatures, with three lubrication methods: manual/drip, bath, and slinger disc lubrication.
Conclusion
Adhering to specified installation and lubrication guidelines ensures optimal performance and longevity of roller chains in various applications.
Lubrication Types and Specifications
  • Oil Bath or Oil Slinger (Type B): Suitable for large power, high-speed drives, requiring an oil pump to spray oil across the chain continuously.
  • Oil Stream Lubrication (Type C): Used for speeds higher than Type B limits.
Chain Speed Limits
Different chain types have specific speed limits for lubrication types A, B, and C.
Inspection and Maintenance Procedures
Regular checks include sprocket tooth wear, sprocket alignment, drive interference, and chain failure. Maintenance intervals are specified for different conditions.
Chain Tensioning and Length Adjustment
Proper chain tension is crucial for service life, with adjustments made by altering shaft positions, using idler sprockets, or removing chain pitches.
Drive Centre Distance
Recommended centre distances vary based on application, with 40 pitches being standard for average applications.
Chain Wear and Elongation
Measure chain wear by checking elongation, replacing chains if elongation exceeds 3% or the calculated allowable percentage based on sprocket teeth.
Troubleshooting Guide
Common issues include tight joints, rusted chains, and broken pins, with solutions involving cleaning, lubrication, realignment, and replacement as necessary.
Cost Analysis
Investing in quality chains like Diamond can reduce long-term costs associated with frequent replacements and downtime.
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Catalog excerpts

British Standard Chain Product Guide-3

The pioneering Wright Brothersfirst flying machine used Diamond Chain > Following itҒs acquisition in 1950,Diamond Chains parent company changed its name to AMSTED Industries inc. >

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British Standard Chain Product Guide-4

Why choose Diamond Chain ? > The best roller chain for the job If youre looking for the best roller chain for the job, it will pay to take acloser look at Diamond roller chain. Diamond roller chain may look like your everyday chain, but upon closer inspection the unique differences that make Diamond chain better become evident. From the strict attention to detail we devote to every chain design, to the extra steps we take during fabrication and assembly operations, those differences really add up. We build long life, lasting value and enduring customer relationships into every link of chain...that...

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British Standard Chain Product Guide-5

You could look at two different brands of rollerchain and probably not see a difference on the surface. However, where you will see a difference is in the performance. The working load of a roller chain is often its most important characteristic. Contrary to popular belief, there is no consistent relationship between a roller chains working load capacity and its ultimate tensile strength. Many times chains are selected on their published tensile strengths, which are breaking loads. Chains must be selected based upon loads that they can transmit repeatedly over millions of cycles. So, chains with...

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British Standard Chain Product Guide-6

Reduce maintenance repair and downtime costs > Wear comparison 10B-1 WEAR TEST RESULTS European 2European 1 Asian European 3 Diamond ELONGATION HOURS Another key aspect of the performance advantage of using Diamondover other brands is the wear life of the chain. Specially developed processes include optimized heat treatment, the preloading of chains before packaging, high quality initial lubrication, and the precision tolerances to which the components are designed and manufactured.Diamond Chain regularly perform wear testing of chains taken fromproduction. Results are compared against a long...

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British Standard Chain Product Guide-7

The manufacturing process > The process of manufacturing the longest lasting chain begins bypurchasing the materials to detailed specifications. This is the way weve always done it because we must specify chemistry, dimensional size and even the direction of the grain in order to produce components capable of performing to your expectations. Transforming these raw materials into individual components that meetour high standards is no easy task. Again, weҒve learned that attention to detail is a key to achieving the desired result, which is the users satisfaction. Some of the steps taken to provide...

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British Standard Chain Product Guide-8

Roller link plate Pin link plate >

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British Standard Chain Product Guide-13

Along with the British Standard chains featured in this publication, DiamondChain Company offers a full line of U.S. manufactured ASME/ANSI roller chains. This product offering includes: > Though these are referred to as standard chainsӔ, they are anything but. Diamonds standard and heavy series roller chains, built to ASME/ANSI B29.1 standards, are manufactured to very specific requirements. The only thing standard about our chains are their ability to fit many standard applications. From industry to agriculture, our Standard and Heavy Series chains are designed to last longer than any other...

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British Standard Chain Product Guide-14

To obtain maximum service-life and efficiency from a chain drive, it isnecessary that certain precautions in installation be taken. Chain drive installation is relatively simple and good results may be obtained when the following conditions are met:1. The roller chain, sprockets, and other components are in good condition.2. The sprockets are properly aligned.3. Provision is made for adequate lubrication.4. The chain is correctly tensioned.Shafting, bearings, and foundations should be supported rigidly tomaintain the initial alignment. Roller chain should be free of grit and dirt. Wash chain...

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British Standard Chain Product Guide-15

Roller chain consists of a series of connecting traveling metallic bearings,which must be properly lubricated to obtain the maximum service life of the chain. Although many slow speed drives operate successfully with little or no lubrication beyond the initial factory lubrication, proper lubrication will greatly extend the useful life of every chain drive. The chain drive requires lubrication for six purposes:1. To resist wear of the pin-bushing joint. 2. To cushion impact loads. 3. To dissipate any heat generated. 4. To flush away foreign materials. 5. To lubricate chain-sprocket contact surfaces....

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British Standard Chain Product Guide-17

All chain drives should receive regular maintenance. Each driveshould be inspected after the initial 100 hours of operation. Thereafter, most drives may be inspected at 500 hour intervals. However, drives subjected to shock loads or severe operating conditions should be inspected at 200 hour intervals.At each inspection, the following items should be checked andcorrected, if necessary. > Check for roughness or binding when the chain engages or disengagesfrom the sprocket. Inspect the sprocket teeth for reduced tooth section and hooked tooth tips. If these conditions are present, the sprocket...

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British Standard Chain Product Guide-18

Tangent Length Between Sprockets all dimensions in millimeters 125250375500750100015002000 >

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British Standard Chain Product Guide-19

When adjustable centres or idlers cannot be used, the exact centredistance must be calculated and built into the drive. Drives with fixed centres should be conservatively selected and well lubricated to minimize the rate of chain wear. Adjustment for wear elongation in fixed centre distance drives is accomplished only by removing links or pitches to compensate for wear elongation. > The individual joints in a roller chain articulate as they enter and leave the sprockets. This articulation results in wear on the pins and bushings. As material is worn away from these surfaces the chain will gradually...

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British Standard Chain Product Guide-21

Lets face it, there are less expensive chains out there, but are theyworth it? Probably not in the long run. In most cases, cheap chain doesnҒt last as long so you have to replace it more often. That means downtime and all of the costs associated with it: idle workers, lost production, repair/replacement cost - it all adds up. Dont be fooled. Initial costs arenҒt necessarily real costs. Clarifying the real costs associated with less expensive chain can be done very easily. Using chains and costs that reflect your specific drive conditions, use the following worksheet to illustrate the investment...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.