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DH-L* cantilever tail lifts

DH-L* cantilever tail lifts
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DH-L* cantilever tail lifts

Product catalog summary
Understanding Safety and Warning Signs
This section categorizes safety signs into DANGER, WARNING, CAUTION, NOTICE, and SAFETY INSTRUCTIONS, each indicating different levels of potential hazards and necessary precautions.
Contact Information and Disclaimers
Provides DHOLLANDIA's contact details and outlines disclaimers regarding liability for injuries or damages from improper use or unauthorized modifications of the tail lift. Advises checking for the latest manual version online.
General Introduction
Explains the purpose of the manual, which includes instructions for safe use and maintenance of the DHOLLANDIA tail lift, emphasizing the importance of accessibility for operators and service personnel.
Intended Use
Describes specific applications for DHOLLANDIA tail lifts, emphasizing their design for loading and unloading goods on commercial vehicles and warning against improper use.
Identification
Details the identification process for each tail lift, including a unique serial number and additional information like lift capacity and manufacture date, crucial for inquiries and ordering replacement parts.
Description and Tail Lift Terminology
Provides an overview of the DHOLLANDIA tail lift's components and their functions, including the lift frame, mounting plates, platform, lift arms, hydraulic cylinders, and control boxes.
Safety Instructions for Using the Tail Lift
Outlines essential safety instructions, including operator training, awareness of danger zones, and preventative maintenance. Includes guidelines for safe operator positioning and working at loading docks.
Load Charts and Correct Loading Procedures
Discusses the importance of adhering to load charts and proper loading techniques to ensure safety and prevent damage to the tail lift.
Operating Instructions - Principles and Procedures
Covers operational aspects of the tail lift, including automatic tilt functions, use of tilt cylinders, and auxiliary controls. Explains procedures for switching the main power on/off and using stabilizing legs and roll stops.
Decals and Meaning of Safety and Warning Signs
Explains the significance of decals and safety signs, ensuring operators understand their meanings to maintain safety standards.
Maximum Load
The maximum rated capacity of the tail lift is valid up to a certain point, beyond which the safe working load decreases according to load charts.
Safety Devices
DHOLLANDIA tail lifts are equipped with several safety devices, including electrical safety valves, mechanical platform locks, pressure relief valves, and more, to ensure safe loading and unloading.
Safety Instructions
Operators must be trained and follow all safety instructions and regulations, including age requirements, appropriate safety gear, and ensuring solid footing.
General Safety Precautions
Includes stowing the tail lift in its travel position, using warning cones, and wearing high-visibility clothing when operating near vehicular traffic.
Danger Zones and Risk of Injury
Identifies four main danger zones around the platform that can cause crush and shear injuries, emphasizing maintaining visual control over the working area.
Safe Operator Position
Operators should stand in a designated safe position when using the tail lift controls and avoid bypassing or modifying any safety features.
Working at Loading Docks
Ensures the load does not exceed the tail lift's maximum rated capacity and maintains a minimum overlap between the platform and the loading dock.
Daily Pre-Trip Inspection
Includes inspecting the tail lift daily before use to ensure all safety systems and functions operate correctly.
Pre-Trip Inspection Checklist
Details items to check, such as warning decals, cabin switch, battery, control box, cables, and pump unit.
Platform and Lift Inspection
Includes inspecting the lift frame, arms, mounting plates, and auxiliary controls for proper operation and safety.
Operational Checks
Perform all movements with an unloaded platform using all control units, ensuring movements are smooth and quiet.
Preventative Maintenance
Regular maintenance is essential for operational reliability and safety, performed by authorized service agents using original parts.
Loading Procedures
Emphasizes avoiding uneven loading and limiting load to 50% of maximum capacity when loading on one side only.
Operating Instructions
DH-L* tail lifts have automatic tilt at ground level for stability, and auxiliary controls should be used cautiously.
Control Boxes
Equipped with mandatory two-hand operation to prevent injury, with popular models including joystick and push-button controls.
Overview
Provides detailed instructions and safety guidelines for operating DHOLLANDIA tail lifts, emphasizing the importance of following safety precautions.
Control Units
Describes different types of control units available for DHOLLANDIA tail lifts, highlighting the importance of using these controls from a safe position.
Safety Warnings
Several warnings are provided to prevent accidents, such as avoiding loose clothing and being aware of vehicular traffic.
Power Management
Instructions for switching the main power on and off using cabin switches or main battery disconnect switches.
Operation Procedures
Detailed steps for operating the tail lift, including opening and closing the platform and adjusting the platform pitch.
Stabilizing Legs
Explains the use of hydraulic and mechanical stabilizing legs to prevent vehicle tipping and support the chassis during loading and unloading.
Roll Stops
Outlines the use of roll stops to secure loads on the platform, with operational instructions for manual and automatic systems.
Conclusion
Reminds to consult operation manuals and videos for additional guidance and to ensure safe and effective use of DHOLLANDIA tail lifts.
Manual and Automatic Mode Operation
Instructions for switching the roll stop flap between manual and automatic modes.
Decals and Safety Signs
Decals must be affixed to the vehicle body as per installation instructions, and missing or illegible decals should be replaced immediately.
Maintenance and Safety Instructions
Regular preventative maintenance is crucial for operational reliability and safety, performed by authorized DHOLLANDIA service agents using OEM parts.
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Catalog excerpts

DH-L* cantilever tail lifts-1

DH-L* cantilever tail lifts OPERATION MANUAL Manufacturer: DHOLLANDIA N.V. Zoomstraat 9 9160 LOKEREN (Belgium) Tel : +32 (0)9 349 06 92 Fax : +32 (0)9 349 09 77 e-mail : [email protected] website : www.dhollandia.com Read the manual in its entirety before operating the tail lift Keep this manual in the vehicle cab, as reference for the driver and tail lift operator Order ref: MD025.EN Doc: USE_CE operation manual DHL_EUR EN_2020_rev1

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DH-L* cantilever tail lifts-3

1 UNDERSTANDING SAFETY AND WARNING SIGNS Many safety signs and symbols used in this manual are based on international standards, others refer to specific situations or actions. Consult section 11 from page 46 onwards for an overview of signs and symbols used in DHOLLANDIA manuals, and their meaning. Please take special notice of the following signs used in the manual. They indicate the likelihood and severity of a potential injury if a person fails to follow the instructions presented on the safety sign. DANGER: indicates an imminently hazardous situation which, if not avoided, will result in...

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DH-L* cantilever tail lifts-4

2 CONTACT INFORMATION AND DISCLAIMERS • DHOLLANDIA tail lifts are regularly being adapted to new vehicle and chassis developments, and specialized customer requirements. Therefore, DHOLLANDIA reserves the right to alter product specifications without prior notice; and potentially modifications or new developments might not have been taken into account at the time of printing. NOTICE Please confirm you have reviewed the most up-to-date version of this manual prior to operation of the associated DHOLLANDIA tail lift. See below for instructions to download the latest version of the manual. • Contact...

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DH-L* cantilever tail lifts-5

This OPERATION MANUAL explains how the DHOLLANDIA tail lift is manufactured; what safety devices are incorporated in its design; and how to use the tail lift in a correct manner, that preserves the integrity of the machine over the intended lifetime and helps maximize the safety of the operator and any bystanders. The MAINTENANCE AND REPAIR MANUAL (separate) explains how to maintain and service the tail lift in the appropriate manner, maximizing the safety of the operator and any bystanders, and ensuring the reliability of the tail lift over the intended lifetime. The CE IDENTIFICATION AND INSPECTION...

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DH-L* cantilever tail lifts-6

Every DHOLLANDIA tail lift is identified by and labelled with a unique 8-digit serial number (with or without a space between the first and last 4 digits). Use this number for any inquiry on a particular tail lift, or when ordering replacement parts. In addition to the tail lift type and serial number, the various serial number labels provide additional information, such as: the maximum rated lift capacity and load chart, the bumper certificate number, the date of manufacture, etc... These labels are usually affixed to the vehicle body and various tail lift components, and can be found in following...

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DH-L* cantilever tail lifts-7

TAIL LIFT TERMINOLOGY See figure below for parts corresponding to numbers in this table # Lift frame: mounted in a fixed position under the vehicle chassis. It bears the platform and its load via connection to the lift arms and hydraulic cylinders. Mounting plates: used to mount the lift frame to the vehicle chassis. Platform: carries the load during loading / unloading, lifting / lowering. Manufactured from steel or light-weight aluminium and with a non-slip working surface. Equipped with synthetic rollers to protect it from scraping the ground. Lift arms L+R: actuated by the hydraulic lift...

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DH-L* cantilever tail lifts-8

SAFETY DEVICES DHOLLANDIA tail lifts are equipped with multiple safety devices in order to ensure that goods can be loaded and unloaded with maximum safety for the operator, any incidental bystanders, and the load itself. The following safety devices are incorporated or recommended on most tail lifts: • Electrical safety valves mounted on all cylinders [standard]. The safety valves lock the oil inside the hydraulic cylinders as long as they are not energized via the electrical controls. The purpose is to secure the platform in its travel position while driving, or in any other fixed position,...

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DH-L* cantilever tail lifts-9

Tail lift on/off switch [min. 1 compulsory]. Depending on configuration, the electrical power to the tail lift is switched on / off by means of: 1. A cabin switch provided by the truck manufacturer or DHOLLANDIA [option OAE503.2]. This switch enables the operator to switch the control power to the main external control box on / off. If equipped with a position sensor [option OAE502], it also provides a signal if the platform is stowed in its travel position, or left open. 2. A main battery disconnect switch integrated in the external control box [optional]. This switch enables the operator to...

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DH-L* cantilever tail lifts-10

Visibility of the deployed platform [min. 1 compulsory]. Any platform protruding beyond the extremities of the vehicle, MUST be clearly visible from all approachable sides in daylight and at night. Check any applicable national or local regulations, as these can be very strict on the application, size and type of means used. The visibility of the platform can be optimized by: 1. Reflective marking tape applied to the sides of the platform [standard] applied during installation 2. Platform flags [option OAT020 - 023], mounted to the underside of the platform, near the outboard platform edge 3....

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DH-L* cantilever tail lifts-11

7 SAFETY INSTRUCTIONS FOR USING THE TAIL LIFT 7.1 • DO NOT USE TAIL LIFT WITHOUT ADEQUATE SAFETY AND OPERATOR TRAINING DHOLLANDIA tail lifts shall be exclusively used to load and unload the goods transported on the carrying vehicle, within the limits of the applicable load chart, in compliance with the operator instructions and safety instructions in this manual. Improper use of the tail lift will put the operator and other parties at great risk of serious bodily injury and death. To reduce the risk of serious bodily injury to the operator and any bystanders, the use of the tail lift is restricted...

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DH-L* cantilever tail lifts-12

Prior to operating the tail lift, the vehicle must be safely parked on level and solid ground, have the parking brake applied, and the engine switched off. Lock open the rear doors and secure all other moving parts of the vehicle body. Failure to abide by these instructions can result in serious bodily injury or death to the operator or bystanders. Ensure that the vehicle cannot tip-over when putting heavy weight on the platform. If the vehicle or the tail lift are equipped with mechanical or hydraulic stabilizing legs, deploy these before opening the platform. Ensure that the stabilizing legs...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.