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DFMC Elemental analyzer | DF-5701

DFMC Elemental analyzer | DF-5701

DFMC Elemental analyzer | DF-5701

Product catalog summary
Product Overview
The DF-5701 is an in-line neutron activation cement element analyzer designed for real-time detection of element components in cement materials. It features a modular structure that can be installed around a conveyor belt without cutting it. The device provides accurate measurement results every minute, aiding in production process control, cost reduction, and quality improvement.
Company Profile
Dandong Dongfang Measurement & Control Co., Ltd., established in 1996, is a leading company in mine automation and inline industrial detection instruments in Asia. The company has developed 72 types of online detecting instruments and holds over 90% market share in ore dressing automation engineering in China.
Product Structure
The DF-5701 consists of five main components: measuring unit, neutron source, detector, signal processing cabinet, and main unit. The measuring unit supports nuclear interaction and ensures radiation safety. The neutron source, located under the conveyor belt, requires periodic replacement. The detector captures gamma rays emitted by materials, while the signal processing cabinet converts these signals for analysis. The main unit processes digital signals to control cement production.
Technical Parameters
The DF-5701 operates using prompt gamma neutron activation analysis (PGNAA) technology. It can analyze elements such as SiO2, Al2O3, Fe2O3, and others, with a measurement time of one minute. The device supports belt widths from 500mm to 1600mm and operates in temperatures from -40°C to 60°C.
Operating Principle
The DF-5701 uses PGNAA technology to identify and quantify elements in cement materials by analyzing gamma rays emitted after neutron activation. The device's detector converts these gamma rays into digital signals for analysis.
Product Application
The DF-5701 is used for material pile management and raw meal batching in cement plants. It optimizes chemical composition and controls raw material feeding to meet quality requirements. The system can operate in manual or automatic modes, providing cost savings and improved material quality.
Advantages
The DF-5701 offers comprehensive, fast, effective, stable, and safe analysis of cement materials. It provides real-time data for production control, reducing errors associated with traditional laboratory analysis methods.
Overview: The document discusses the advantages of the DF-5701 analyzer compared to traditional chemical analysis methods. It highlights the speed and real-time feedback capabilities of the DF-5701, which provides test results every minute, allowing for immediate adjustments in material composition.
Key Points:
  • Error Analysis: The random error associated with the DF-5701 may appear significant, but overall, it is smaller than the errors found in chemical analysis, which are often due to sampling and preparation.
  • Real-Time Feedback: The DF-5701 offers real-time analysis, providing composition detection values every minute. This allows for quick adjustments to control material composition fluctuations.
  • Process Control Advantage: The in-line analyzer's process control function offers a significant advantage in analysis speed, enabling prompt measures to adjust material proportions.
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Catalog excerpts

DFMC Elemental analyzer | DF-5701-1

In-line Neutron Activation Cement Element Analyzer Dandong Dongfang Measurement & Control Technology Co.,Ltd

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DFMC Elemental analyzer | DF-5701-2

公司简介 Company Profile Established in 1996, Dandong Dongfang Measurement & Control Co., Ltd. features the largest company specialized in mine automation in China with the highest market share. In addition, it is Product Overview DF-5701 in-line neutron activation cement element analyzer (Fig. 1-1) features one cross-belt type in-line detecting device for cement materials. It is used for in-line detection of element components also the biggest inline industrial detection instrument manufacturer in Asia and one leading during material pile management and raw meal batching. enterprise in National...

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DFMC Elemental analyzer | DF-5701-3

Product Structure DF- 5701 in- line neutron activation cement element analyzer consists of five parts: measuring unit, neutron source, detector, signal processing cabinet and main unit. (Fig. 1-2) The detector is mounted at the top of the measuring unit and also over the material conveying belt, which is used to receive rays emitted by materials acted by neutrons. There are ray suppressor and heat thermostatic part outside the detector, of which, the ray suppressor is used to restrain and interfere rays, while thermostatic part is to keep the detector under constant temperature. 4. Signal processing...

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DFMC Elemental analyzer | DF-5701-4

Operating Principle Technical Parameters DF- 5701 adopts prompt gamma neutron activation analysis (PGNAA) technology. The neutron source emits rapid neutrons with average energy at 2.35Mev, which are then degraded into thermal neutrons by the measuring unit. The thermal neutrons radiate cement materials, so that Angle of supporting tank Neutron source Operation temperature Power source Site data to the main unit Fiber optic communication is adopted Measuring principle Prompt gamma neutron activation analysis (PGNAA) technology Analysis time Oxide for standard analyzing Quality parameters to be...

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DFMC Elemental analyzer | DF-5701-5

the steel core belt or belt containing chlorine, but a very small amount of wire does not Product Application significantly affect the performance of the analyzer. Curing method is recommended for belt DF- 5701 is mainly used for material pile management and raw meal batching in cement plants. connector, so as to prevent damage of the DF-5701 supporting tank. Material pile management function is realized according to real- time detection information Belt load will affect the performance of the analyzer, and therefore it is also one of the important conducted by the analyzer on raw materials,...

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DFMC Elemental analyzer | DF-5701-6

Figure 5-3 Process Control under Automatic Mode Material pile management system functions ◆ Provide material composition and quality needed for meeting material pile quality target. Fig. 4 Process Control under Manual Mode ◆ When there are many feasible batching program, choose the batching program at the lowest cost. ◆ The user can set the priority of quality control target to implement the most appropriate batching scheme needed by the user. ◆ Provide the composition of each material pile for quality evaluation. Automatic mode In automatic mode, process control software is used for the situation...

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DFMC Elemental analyzer | DF-5701-7

Main content of raw meal batching system ◆ Need no separate clay and limestone homogenization stockyard ◆ Cancel the sampling system ◆ The composition of raw materials (chemical analysis) ◆ Target value of quality control parameters (KH, n, p and so on) ◆ The composition of mixing material (to be determined by DF-5701) For the original plant running ◆ Need no sampling testing, thus reducing laboratory cost ◆ Make mining more rationalized ◆ Reduce fluctuations in the premixing material composition ◆ Improve the quality of the premixing material ◆ Maximize the use of low-quality mine resources...

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DFMC Elemental analyzer | DF-5701-8

Product Characteristics Comprehensiveness: representativeness; Fastness: Giving composition data once per minute; Effectiveness: Providing key parameter data for production, so as to make effective control; Stability: Dual- loop temperature control, automatic stability spectrum, and long-term stable operation; Safety: More effective shielding body. Radiation dose around the device is lower than similar products abroad. The most fundamental feature of DF-5701 is that it provides a kind of in-line detection means of element composition in the materials on the belt. Compared with other detection...

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DFMC Elemental analyzer | DF-5701-9

^^-L^^^^ Dandong Dongfang Measurement & Control Technology Co.,Ltd. Address: No. 136, Binjiang M. Road, Yanjiang Development Zone, Dandong, Liaoning, China E-mail: [email protected] Website: www.dfmc.ee

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.