1. Catalogs
  2. DFMC
  3. DFMC Coal analyzer | DF-5703(A)

DFMC Coal analyzer | DF-5703(A)

DFMC Coal analyzer | DF-5703(A)

DFMC Coal analyzer | DF-5703(A)

Product catalog summary
Product Overview
The DF-5703 (A) is an advanced online neutron activation coal analyzer designed for cross-belt coal material detection. It is integral to coal mining, washing, blending, and production process control, offering real-time analysis every two minutes without interrupting belt operations. Its modular design allows installation without cutting the belt, enhancing production efficiency and reducing costs by eliminating the need for sample collection.

Company Profile
Dandong Dongfang Measurement & Control Co., Ltd., founded in 1996, is a leader in mine automation in China and the largest inline industrial detection instrument manufacturer in Asia. The company excels in R&D of instruments, software, and system integration, holding 48 patents and a significant market share in ore dressing automation engineering.

Product Structure
The DF-5703 (A) comprises five main components: measuring unit, neutron source, detector, signal processing cabinet, and main unit. The measuring unit ensures nuclear interaction and radiation safety. The neutron source, located under conveyor belts, requires periodic supplementation. The detector captures emitted rays, and the signal processing cabinet converts these signals for analysis. The main unit processes digital signals to compute coal quality and guide blending.

Working Principle
The analyzer uses prompt gamma neutron activation analysis (PGNAA) technology to identify elements by their characteristic gamma rays. A sodium iodide scintillator detector captures these rays, which are processed to determine element composition and content.

Technical Parameters
Key parameters include ash content, moisture, calorific value, and sulfur content. The analyzer operates within specific belt dimensions and environmental conditions, using fiber optic communication for data transmission.

Product Application
The DF-5703 (A) is utilized in coal mining, washing, and blending to optimize resource utilization and improve production efficiency. It provides real-time data for process control in coal mines, washeries, and power plants, stabilizing coal composition and reducing costs.

Advantages
The analyzer offers comprehensive, rapid, and effective analysis with high stability and safety. It provides a more representative analysis compared to traditional methods, reducing total error and improving feedback control.

Overview of DF-5703 (A) Analyzer
The DF-5703 (A) analyzer significantly improves analysis speed compared to traditional chemical analysis, providing detection results every two minutes for real-time performance and rapid feedback. This allows timely adjustments to blending ratios and stabilization of material composition fluctuations.

Product Features
The document emphasizes the efficiency of the DF-5703 (A) analyzer in industrial applications.

Appendix: Radiation Protection
1. Fundamental Knowledge
Radioactivity is a natural phenomenon present throughout the universe and on Earth, originating from cosmic activities, radioactive gases, minerals, and food. The human body has mechanisms to repair potential damage from natural ionizing radiation.

2. Radiation Protection for DF-5703
The DF-5703 uses a 252Cf isotope neutron source, encapsulated in a double-layer shell for safety. Shielding materials, weighing up to 3.25 tons, ensure radiation containment within the measuring tunnel, with a dose equivalent rate below 2.5μSv/h, well within safety limits.

3. Radiation Protection Methods
The document outlines three key radiation protection principles: Shielding (using heavy materials to absorb and reduce radiation intensity), Distance Protection (increasing distance from the source reduces exposure exponentially), and Time Protection (limiting exposure time to minimize dose received).

Radiation Dose Comparison
A table compares radiation doses from everyday activities, such as dwelling, traveling, and medical treatments, illustrating the relative safety of working around the DF-5703.
See more

Catalog excerpts

DFMC Coal analyzer | DF-5703(A)-1

Online Neutron Activation Coal Analyzer Dandong Dongfang Measurement & Control Technology Co.,Ltd

 Open the catalog to page 1
DFMC Coal analyzer | DF-5703(A)-2

公司简介 Company Profile Product Overview Established in 1996, Dandong Dongfang Measurement & Control Co., Ltd. features the largest DF-5703 (A) online neutron activation coal analyzer (Fig. 1-1) is one kind of cross-belt type coal company specialized in mine automation in China with the highest market share. In addition, it is material online detection equipment, with momentous significance in coal mining, coal washing, also the biggest inline industrial detection instrument manufacturer in Asia and one leading coal blending, blending of coal putting into the furnace, production process control,...

 Open the catalog to page 2
DFMC Coal analyzer | DF-5703(A)-3

with ray inhibitor and thermostat elements. The ray inhibitor inhibits interference rays and the Product Structure thermostat elements keep the detector temperature constant. DF- 5703 (A) online neutron activation coal analyzer consists of five parts, i. e. measuring unit, neutron source, detector, signal processing cabinet and main unit (as shown in Fig. 2-1). 4. Signal processing cabinet The signal processing cabinet houses peripheral devices of detectors, electronic signal processing components and temperature control components. The peripheral devices of detectors supply HV and LV power sources...

 Open the catalog to page 3
DFMC Coal analyzer | DF-5703(A)-4

Working Principle Technical Parameters DF- 5703(A) adopts prompt gamma neutron activation analysis (PGNAA) technology. The neutron source emits rapid neutrons with average energy at 2.35Mev, which are then degraded into Table 4-1 Technical parameters of DF-5703 (A) thermal neutrons by the measuring unit. The thermal neutrons radiate materials, so that the thermal neutron capture reaction can be made among the nucleuses of various elements in the energy in characteristic gamma ray, the element categories in the material can be distinguished, and by testing the intensity of gamma ray with specific...

 Open the catalog to page 4
DFMC Coal analyzer | DF-5703(A)-5

Product Application DF- 5703(A) can be used jointly with the automatic batching software to carry out the optimized In coal analysis field, DF- 5703 (A) is mainly used in online quality detection in coal mining, coal control during the coal blending course. Weighing instrument and analyzer can send current washing, coal blending, blending of coal putting into the furnace as well as production process detection results into the batching software, and the latter then controls the feeding amount of control. Based on the real- time coal detection information presented by the analyzer, it realizes...

 Open the catalog to page 5
DFMC Coal analyzer | DF-5703(A)-6

Power Plants Advantages of coal blending At present, the quality of fuel coal varies significantly in thermal power plants in China. These ● Rationally utilize various coal resources; power plants purchase different types of coals with different quality. In thermal power plants, samples need be manually taken, prepared and analyzed. The coal analysis lags behind the requirements. This has seriously influenced safe operation of the boilers. The analysis result which is obtained after coal burning is meaningless to safe operation and optimization of boilers. How to avoid boiler fire extinction...

 Open the catalog to page 6
DFMC Coal analyzer | DF-5703(A)-7

Application of Coal Analyzer in Industrial Sites Appendix Radiation Protection 1. Fundamental Knowledge Radioactivity is the most common, most basic and most active natural phenomenon in the universe. The main source of motion and energy in the universe is radioactivity. Any active star in the universe is produced because of nuclear explosion. If there is not radioactivity, the universe will become dark. Radioactivity always exists throughout the earth where human beings live. The radioactive background in the earth mainly originates from the following: (1) Planets in the universe. For example,...

 Open the catalog to page 7
DFMC Coal analyzer | DF-5703(A)-8

concentrated inside measuring tunnel of DF-5703 and no ray leak around the analyzer. 3. Radiation Protection Methods The theoretical calculation and actual measurement show that the dose equivalent rate around DF- Called as “Three Radiation Protection Principles” 5703 is below 2.5μSv/h. DF- 5703 runs fully automatically. Assuming that an operator stays around DF-5703 for one hour per day and works for 360 days annually, he or she will receive dose equivalent of 0.9mSv annually. This value is lower than the annual effective dose limit of 1mSv By using the characteristics that rays can be absorbed...

 Open the catalog to page 8
DFMC Coal analyzer | DF-5703(A)-9

Dandong Dongfang Measurement & Control Technology Co.,Ltd. Address: No. 136, Binjiang M. Road, Yanjiang Development Zone, Dandong, Liaoning, China E-mail: [email protected] Website: www.dfmc.ee

 Open the catalog to page 9
*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.