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DepthStar Surface Controlled Subsurface Safety Valve

DepthStar Surface Controlled Subsurface Safety Valve

DepthStar Surface Controlled Subsurface Safety Valve

Product catalog summary
Introduction
Deepwater exploration is a key focus in the oil and gas industry due to its potential for high production, but it presents challenges such as high pressure/high temperature (HPHT) conditions. This necessitates advancements in equipment like Surface-Controlled Subsurface Safety Valves (SCSSVs).
Challenges with Conventional SCSSVs
Traditional SCSSVs face limitations in deepwater settings due to increased valve opening pressures and reliance on elastomeric seals, which can compromise reliability. These designs often require additional seals and gas-charged chambers to balance wellbore pressure.
Innovative TRSV Design
The DepthStar™ introduces a revolutionary design using a floating-magnetic-coupler mechanism. This design isolates the hydraulic actuator from well fluids and pressure, achieving 100% metal-to-metal (MTM) sealing without moving seals in the tubing wellbore, reducing the need for high-pressure equipment and enhancing safety.
Magnetic Coupler Technology
The magnetic coupler allows the SCSSV to operate independently of wellbore conditions, using Samarium Cobalt (SmCo) magnets for high force and temperature stability. This design achieves a coupling force significantly above conventional benchmarks, ensuring reliable operation.
Benefits and Applications
The floating-magnetic-coupler technology offers several advantages for deepwater applications, including low-pressure operation, elimination of high-pressure umbilicals, and improved reliability and safety. This approach simplifies the hydraulic system and reduces operational risks associated with gas migration and pressure changes.
Conclusion
The DepthStar™ represents a proactive solution to the challenges faced by the oil and gas industry in deepwater environments, offering a new concept in safety valve design that enhances reliability and reduces costs.
Specifications and Design
The SCSSV design incorporates a floating-magnetic coupler that isolates the hydraulic actuator from wellbore fluids, eliminating the need for moving seals exposed to the well environment. This design allows the SCSSV to operate at pressures below 5,000 psi, regardless of setting depth or internal bore pressure.
Current Technology and Challenges
Traditional SCSSVs require high operating pressures that increase with setting depth, often necessitating additional seals and gas-charged chambers. These components are prone to reliability issues due to exposure to well fluids and pressure changes.
Future Applications
The floating-magnetic-coupler is suitable for deepwater and HPHT environments, with potential applications in downhole electronics and electric safety systems. It supports operations in extreme conditions, such as those in the Gulf of Mexico.
Summary
The floating-magnetic-coupler design enhances SCSSV reliability by eliminating moving seals and isolating the actuator from wellbore fluids. This results in improved safety and reduced system costs.
Conclusions
The magnetic coupling technology offers a simple, reliable solution for deep subsea wells, eliminating leak paths and reducing operating pressures. It is adaptable for future downhole monitoring and control technologies.
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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.