DVCH1503

DVCH1503

DVCH1503

Product catalog summary
Overview: The DVCH1503 is a versatile DC/DC converter suitable for vehicles and other applications, offering a wide input range and high efficiency. It includes protections against short-circuit, no-load, and over-temperature, and meets IP65, IP67, and IP6K9K protection standards. The device supports parallel connections and features a galvanically isolated switching regulator with CAN controllable output voltage.
Specifications:
  • Input Voltage: 200-470 VDC, with operational ranges classified as Class A (250-450 VDC), Class B (200-250 VDC and 450-470 VDC), and Class C (0-200 VDC and 470-500 VDC).
  • Output Voltage: Configurable, with nominal values of 24 VDC or 12 VDC, adjustable within specified ranges.
  • Output Current: Maximum continuous output current of 56A for 24 VDC and 112A for 12 VDC models.
  • Efficiency: Typical efficiency is 94% at 400 VDC input.
Environmental Conditions:
  • Operating Temperature: -40°C to +70°C.
  • Storage Temperature: -40°C to +85°C.
  • Humidity: 100% with dewing allowed.
  • Shock and Vibration: Compliant with DIN EN 60068-2-27 and DIN EN 60068-2-6 standards.
General Data:
  • Insulation Strength: 500 VDC to 4.25 kVDC depending on the circuit.
  • Dimensions: Approximately 295 x 233 x 68.5 mm.
  • Weight: Less than 5 kg.
Standards and Safety:
  • EMC: Compliant with ECE R10.5 and EN12895 standards.
  • Electrical Safety: Compliant with DIN EN 1175 for industrial trucks.
Installation and Safety Instructions: The device requires external input fuses and includes reverse polarity protection. It can be mounted in any orientation and uses specific connectors for input and output connections.
Connections: The device uses AMPHENOL connectors for input and threaded bolts for output. It includes a 14-pin automotive connector for CAN communication, with specific pin assignments for interlock and signal connections.
Additional Specifications: The document specifies that all parameters are measured at 400VDC, 56, 112A, and 25°C ambient unless otherwise noted. Maximum ratings can be applied one at a time without causing permanent damage, but prolonged operation at these limits may affect reliability. Tolerances are subject to usual fluctuation margins.
Dimensions: All dimensions are provided in millimeters with a general tolerance according to DIN ISO 2768 - m. An ISO-view diagram is included, showing the dimensions and mounting holes for M8.
Characteristics: Graphs illustrate the current consumption and efficiency of the DVCH1503-400-12 model at different input voltages (200VDC, 400VDC, 480VDC) as a function of output power. Another graph shows the output power characteristics, indicating a maximum output voltage of 30VDC, maximum output power of 1500W, and maximum output current of 56A.
Contact Information: Deutronic Elektronik GmbH, Deutronicstr. 5, D - 84166 Adlkofen, Tel.: +49 8707 920-0, Fax.: +49 8707 1004, E-Mail: [email protected], Website: http://www.deutronic.com
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Catalog excerpts

DVCH1503-1

Deutronic Elektronik GmbH Deutronicstr. 5, D - 84166 Adlkofen Tel.: +49 8707 920-0 Fax.: +49 8707 1004 E-Mail: [email protected] http://www.deutronic.com DC/DC converter for vehicles and other applications • Wide range input • Short-circuit, no load and over temperature protection • IP-protection class IP65, IP67, IP6K9K • Parallel connectable • Galvanical isolated switching regulator • HV-Interlock • CAN (controllable output voltage) • E1 approval for car Abbildung ähnlich / device similar to figure Input voltage Output voltage (configurable) Output current DC/DC converter Alle Daten gemessen bei 400VDC, 56, 112A und 25°C Umgebungstemperatur, wenn nicht anders gekennzeichnet. l All parameters are specified at 400VDC, 56, 112A and 25°C ambient, if not marked otherwise. Technische Änderungen und Irrtümer vorbehalten. l Technical modifications and mistakes reserved. Mit den Angaben im Katalog und in den Datenblättern werden Produkte beschrieben, nicht Eigenschaften zugesichert. Belastung mit „Grenzwerten“ (einfache Kombination) ist zulässig ohne bleibende Schäden der Produkte. Betrieb der Geräte mit Grenzwertbelastung für längere Zeit kann die Zuverlässigkeit beeinträchtigen. Grenzwerttoleranzen unterliegen üblichen Schwankungen. l Products are described by information contained in catalogs and data-sheets. It is not be considered as assured qualities. Stresses listed under „Maximum Rating“(one at a time) may be applied to devices without resulting in permanent damage. The operation of the equipment for extended periods may affect device reliability. Limiting value tolerance are subject to usual fluctuation margins. Page 1 of

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DVCH1503-2

Deutronic Elektronik GmbH Deutronicstr. 5, D - 84166 Adlkofen Tel.: +49 8707 920-0 Fax.: +49 8707 1004 E-Mail: [email protected] http://www.deutronic.com see DVCH1503-derivate table (valid for continuous operation) Undervoltage range Lower restricted operation range Continuous operation, class B* Unrestricted operation range Continuous operation, class A* Upper restricted operation range Continuous operation, class B* Overvoltage range Input capacity No-load current consumption Input voltage range Attention: No inrush current limitation in the device. Provide a pre-charging section in the application,...

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DVCH1503-3

Deutronic Elektronik GmbH Deutronicstr. 5, D - 84166 Adlkofen Tel.: +49 8707 920-0 Fax.: +49 8707 1004 E-Mail: [email protected] http://www.deutronic.com transient load change (20-80% Pnom ) bei dI < 100 A/ms, dt without additional capacitance or inductance, measured directly at the output sockets Recovery time Duration from leaving the tolerance band until the permanently return to the tolerance band after a load step. Voltage setpoint speed valid only for controllable version load regulation static (0-100% Pnom ) DC/DC converter Alle Daten gemessen bei 400VDC, 56, 112A und 25°C Umgebungstemperatur,...

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DVCH1503-4

Deutronic Elektronik GmbH Deutronicstr. 5, D - 84166 Adlkofen Tel.: +49 8707 920-0 Fax.: +49 8707 1004 E-Mail: [email protected] http://www.deutronic.com 3 Enviroment Working temperature (envrioment) Max. permissible temperature of the mounting < 50°C surface Overtemperature protection Automatic shutdown in case of overtemperature with 3 thresholds: - At 1st threshold warning signal via CAN (60°C*) - At 2nd threshold error signal via CAN (90°C*) - At 3nd threshold protective shutdown (95°C*) Automatic power derating in case of overtemperature (≥60°C*) * internal device temperature half sinusoidal...

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DVCH1503-5

Deutronic Elektronik GmbH Deutronicstr. 5, D - 84166 Adlkofen Tel.: +49 8707 920-0 Fax.: +49 8707 1004 E-Mail: [email protected] http://www.deutronic.com 5 Standards EMC (Electromagnetic Compatibility) Werte Emitted interference Electrical safety Standard Safety of industrial trucks - Electrical requirements 6 Installation and safety instructions In addition to the general installation and safety instructions for DC/DC converters, the following values and supplements apply: - Installation orientation Connection input / output Mounting points realized by HV-connector plugs. Guide via signal...

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DVCH1503-6

Deutronic Elektronik GmbH Deutronicstr. 5, D - 84166 Adlkofen Tel.: +49 8707 920-0 Fax.: +49 8707 1004 E-Mail: [email protected] http://www.deutronic.com AMPHENOL, Excel Mate Eco HVSL282 02 2 A: • 2 pole HV connector with interlock contacts. • Matching mating connector: AMPHENOL, Excel Mate Eco HVSL282 06 2 A 104 • Contacts for mating connector: AMPHENOL, Excel Mate Eco, socket contact, crimp connection: C310003612 threaded bolt: • HV-cable: Huber+Suhner, FHLR91XC13X (4mm², shielded single conductors) • M12 [max. torque 35Nm] Enclosure potential • M8 (below the output connections, see fig....

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DVCH1503-7

Deutronic Elektronik GmbH Deutronicstr. 5, D - 84166 Adlkofen Tel.: +49 8707 920-0 Fax.: +49 8707 1004 E-Mail: [email protected] http://www.deutronic.com All dimensions are given in millimeters and have a general tolerance according to DIN ISO 2768 - m. DC/DC converter Alle Daten gemessen bei 400VDC, 56, 112A und 25°C Umgebungstemperatur, wenn nicht anders gekennzeichnet. l All parameters are specified at 400VDC, 56, 112A and 25°C ambient, if not marked otherwise. Technische Änderungen und Irrtümer vorbehalten. l Technical modifications and mistakes reserved. Mit den Angaben im Katalog und...

 Open the catalog to page 7
DVCH1503-8

Deutronic Elektronik GmbH Deutronicstr. 5, D - 84166 Adlkofen Tel.: +49 8707 920-0 Fax.: +49 8707 1004 E-Mail: [email protected] http://www.deutronic.com Figure 9.1: Current consumption depending on the output power Figure 9.2: Efficiency as a function of output power DC/DC converter Alle Daten gemessen bei 400VDC, 56, 112A und 25°C Umgebungstemperatur, wenn nicht anders gekennzeichnet. l All parameters are specified at 400VDC, 56, 112A and 25°C ambient, if not marked otherwise. Technische Änderungen und Irrtümer vorbehalten. l Technical modifications and mistakes reserved. Mit den Angaben...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.