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Carbon Fiber Oxidation Oven

Carbon Fiber Oxidation Oven

Carbon Fiber Oxidation Oven

Product catalog summary
Overview: The document provides a detailed description of the Despatch carbon fiber oxidation oven, highlighting its innovative center-to-ends airflow design for optimal temperature uniformity and increased oxidation rates. This design ensures consistent oxidized density across the entire tow band, enhancing fiber production efficiency.
Key Features:
  • Center-to-ends airflow for uniform oxidized density.
  • Maximized heated zone size for increased fiber production.
  • Air velocities up to 4 meters per second.
  • Insulated vestibules to capture emissions.
  • Scalable and stackable designs.
  • Energy-efficient with advanced process automation control.
  • Easy maintenance with filter removal during operation.
Technical Specifications:
  • Web width ranges from 400 mm to 4.2 meters.
  • Temperature uniformity of ±1.5°C to ±2.5°C.
  • Heated zone length up to 15 meters.
  • Operating temperature up to 300°C.
  • Heating methods include electric, indirect gas, or hybrid.
Innovations and Options:
  • Patent-pending ACER Technology for energy reduction and improved fiber quality.
  • Automated end slots and state-of-the-art control systems.
  • Fire mitigation and rapid cool-down systems.
  • Modular to fully assembled construction options.
Conclusion: Despatch Industries, with over 40 years of experience, offers a low-risk solution for carbon fiber manufacturing with its patented center-to-ends airflow design, ensuring efficient and uniform oxidation processes.
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Catalog excerpts

Carbon Fiber Oxidation Oven-1

Carbon Fiber Oxidation Oven Center-to-ends airflow for optimal temperature uniformity resulting in consistently oxidized density across the entire tow band Oxidation is considered to be one of the most important process steps, yet is also considered the process step that still has the greatest improvement potential. Center-to-ends airflow Since oxidation is an exothermic process, consistent airflow to uniformly remove heat from all tows across the web is a critical success factor. The Despatch center-to-ends carbon fiber oxidation oven produces a uniform airflow over the tows allowing the process to be operated closer to the “exotherm”, increasing the chemical reaction rate. Airflow turbulence is minimized to prevent cosmetic damage to fiber tows. Consistency of process results in no skinning (uncured core) and more uniform densification across the entire tow band. Center-to-ends airflow provides for up to 30% faster rates of oxidation than conventional cross flow or vertical down flow oven designs. Industry’s finest airflow and temperature uniformity resulting in uniform oxidized density across the entire tow band Maximized heated zone size provides for increased fiber production Air velocities up to 4 meters per second Insulated vestibules for capture of process and potential fugitive emissions Provisions for vertical stacking (up to 3 high) Scalable designs Easy access for periodic cleaning Filter removal while in operation End louvers to reduce the inward migration of cold air and egress of the heated process chamber Energy efficient design Fully tested prior to shipment Advanced process automation control For more than 40 years, Despatch has been the industry’s leading provider of carbon fiber manufacturing equipment and process technology. Trust the experts in thermal process technology for the lowest risk solution.

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Carbon Fiber Oxidation Oven-2

PATENTED CENTER-TO-ENDS AIRFLOW DESIGN Patent-pending ACER Tech (Atmoshphere Control and Energy Reduction Technology) Through extensive fiber trials, we have identified center-to-ends airflow directionality as the most effective type of airflow to uniformly oxidize PAN fibers from 1K up to 320K. Patent-pending ACER Technology reduces energy cost, enhances process atmosphere control and improves fiber quality. Optional auto-adjust end-louvers open for easy threading and close for reduced heat loss. State-of-the art controls systems Fire mitigation systems Rapid cool-down systems Hybrid heat system...

 Open the catalog to page 2
*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.