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Batch Oven Selection Guide

Batch Oven Selection Guide

Batch Oven Selection Guide

Product catalog summary
Introduction
This guide provides insights into selecting the appropriate oven for various processing applications, emphasizing the versatility of batch and continuous ovens for different industrial needs.
Applications
Ovens are utilized for a wide range of applications such as annealing, curing, bonding, sterilization, and laboratory testing. Despatch specializes in high-performance ovens for complex, high-volume applications.
Batch vs. Continuous Ovens
Batch ovens offer flexibility in temperature and dwell time, suitable for varying load sizes and production volumes. Continuous ovens are ideal for high-volume applications with consistent thermal processing needs.
Chamber Sizing
Chamber size should match the product size, batch number, and daily production needs. Proper spacing is crucial for optimal performance, with airflow spacing recommendations provided.
Temperature Requirements
Considerations include minimum and maximum operating temperatures, dwell time, product load, heat-up rate, and cool-down requirements to ensure the oven meets specific application needs.
Temperature Uniformity
Uniformity is essential for consistent results, influenced by factors like cold air stratification, controller accuracy, and workload placement.
Airflow Types
Different airflow types (gravity convected, forced circulating, forced recirculating) are suited for various applications, affecting time-to-temperature and heat transfer efficiency.
Design and Construction Quality
High-quality construction improves performance, reduces energy expenses, and simplifies maintenance. Stainless steel interiors offer corrosion resistance and easy cleaning.
Special Processing Needs
Inert atmosphere ovens prevent oxidation, while clean process ovens minimize contamination. Class A ovens are required for flammable materials, featuring safety measures like forced exhaust and explosion relief panels.
Temperature Controllers
Controllers are crucial for performance, with options for single setpoint or programmable ramp/soak controllers. Despatch offers advanced controllers with data communication capabilities.
Despatch Oven Models
Various models are available, including high-performance, clean process, and sterilization ovens, each designed for specific industrial requirements and compliance with standards like UL, CE, and SEMI S2.
Overview
This document is a selection guide for batch ovens, detailing specifications, applications, and configurations available from Despatch Industries. It includes contact information for global offices and emphasizes safety considerations for oven use.
Contact Information
The guide provides contact details for Despatch's headquarters in Minneapolis, USA, and global offices in Germany, China, Taiwan, Japan, and other locations.
Safety Note
Ovens are rated as 'Class A' based on flammable/volatile loading at specific operating temperatures. Exceeding these ratings can result in property damage, injury, or death. Consultation is advised for processes involving volatile or combustible materials.
Oven Applications and Specifications
  • Bench Top Ovens: Used for testing, curing, drying, and annealing with sizes ranging from 0.4 to 18 cu.ft. and temperatures up to 3500C/6620F. Models include 900 Series, LEB, LBB, LAC, LLC/LLD, and LCC/LCD.
  • Reach-In Ovens: Suitable for curing, testing, sterilization, and preheating with sizes from 2.7 to 180 cu.ft. and temperatures up to 5380C/1,0000F. Models include PN, SD, PTC, RFD, RAD, and Qmax.
  • Walk-In Ovens: Designed for large-scale processes like aging, bonding, and heat treating with sizes from 52 to 2,207 cu.ft. and temperatures up to 3430C/6500F. Models include TAD, TFD, and S-Series.
Key Features
The guide highlights features such as horizontal recirculation, inert atmosphere options, ISO Class 5 clean process capabilities, and compliance with ASTM specifications.
Temperature and Size Options
The document notes that higher temperature options are available upon request, and provides detailed size and temperature specifications for each oven type.
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Catalog excerpts

Batch Oven Selection Guide-1

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Batch Oven Selection Guide-2

table.main {} tr.row {} td.cell {} div.block {} div.paragraph {} .font0 { font:5.60pt "Microsoft Sans Serif", sans-serif; } .font1 { font:8.00pt "Microsoft Sans Serif", sans-serif; } .font2 { font:9.00pt "Microsoft Sans Serif", sans-serif; } .font3 { font:11.00pt "Microsoft Sans Serif", sans-serif; } .font4 { font:12.00pt "Microsoft Sans Serif", sans-serif; } .font5 { font:21.00pt "Microsoft Sans Serif", sans-serif; } A Guide to Selecting the Right Oven for your Processing Application 1. What is your Application? 3. Chamber Sizing? The possibilities are virtually limitless, from the common to...

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Batch Oven Selection Guide-3

table.main {} tr.row {} td.cell {} div.block {} div.paragraph {} .font0 { font:5.60pt "Arial", sans-serif; } .font1 { font:6.40pt "Arial", sans-serif; } .font2 { font:9.00pt "Arial", sans-serif; } .font3 { font:11.00pt "Arial", sans-serif; } .font4 { font:31.00pt "Arial", sans-serif; } 4. Temprature Requirements? When considering your applications temprature requirements, first note the minimum and maximum operating temperatures required. Other temperature considerations include: ♦ The required dwell time at temperature, and the overall cycle time needed. ♦ The type and amount of product load....

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Batch Oven Selection Guide-4

table.main {} tr.row {} td.cell {} div.block {} div.paragraph {} .font0 { font:6.40pt "Arial", sans-serif; } .font1 { font:9.00pt "Arial", sans-serif; } .font2 { font:11.00pt "Arial", sans-serif; } .font3 { font:12.00pt "Arial", sans-serif; } 7. Design and Construction Quality? Proper Oven Construction: ♦ Improves temprature uniformity and performance ♦ Reduces heat loss and energy expenses ♦ Simplifies cleaning and service Oven Interior Stainless steel provides excellent corrosion resistance and cleans easily. All Despatch interior oven surfaces are available in stainless steel. Aluminized and...

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Batch Oven Selection Guide-5

table.main {} tr.row {} td.cell {} div.block {} div.paragraph {} .font0 { font:5.60pt "Arial", sans-serif; } .font1 { font:6.40pt "Arial", sans-serif; } .font2 { font:9.00pt "Arial", sans-serif; } .font3 { font:11.00pt "Arial", sans-serif; } .font4 { font:31.00pt "Arial", sans-serif; } .font5 { font:14.00pt "Franklin Gothic Medium", sans-serif; } Despatch Standard Oven Types 900 Sries Benchtop Temperature Chamber LCC/LCD Clean Process The 900E Sries chambers are designed for high and low temperature simulation where high performance and close temperature tol驩rance are required. The units are...

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Batch Oven Selection Guide-6

table.main {} tr.row {} td.cell {} div.block {} div.paragraph {} .font0 { font:6.40pt "Arial", sans-serif; } .font1 { font:9.00pt "Arial", sans-serif; } .font2 { font:11.00pt "Arial", sans-serif; } .font3 { font:7.00pt "Impact", sans-serif; } .font4 { font:14.00pt "Impact", sans-serif; } .font5 { font:39.00pt "Impact", sans-serif; } SD Sterilization and Depyrogenation RA/RF Reach-In Batch Ovens I The SD Sterilization and Depyrogenation oven is specifically designed to meet the stringent requirements of the pharmaceutical and medical device industry. It is available in different configurations...

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Batch Oven Selection Guide-7

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.