Feeding systems for stationary use
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Catalog excerpts

Feeding systems for stationary use - 1

Screwdriving Technology Automation Air Motors Air Tools machines unlimited Feeding Technology Feeding systems for stationary use Efficient and intelligent feeding with eacy feed, the new generation vibratory bowl feeder.  Approx. 80 % energy savings  Smart factory/Industry 4.0-capable  Efficiency and worldwide application - one design for all markets Feed systems are essential for productivity and efficiency in automatic assembly machines. Originally developed for shaft-heavy screws, today’s DEPRAG feeding systems are capable of processing screws of all types with or without washers, threaded bolts, pins, rivets, nuts, washers, o-rings and diverse other small components. Over 40 years of experience in the development and manufacture of feeding technologies and the high standards of our production site guarantee products of consistent outstanding quality.

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Feeding systems for stationary use - 2

feeding systems for stationary use 100% reliability  productivity and system uptime! Our feeding systems have been designed for the reliable supply of fasteners to enable outstanding accuracy and productivity of your assembly system. Integration into your control system is particularly convenient and straightforward. Our feeder line includes vibratory bowl feeders, sword (segment) feeders, linear conveyors, storage systems, tape-on-reel feeders and screw presenters. Outstanding reliability and efficiency • High feed rate • Even complex components are correctly oriented • Option for two...

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Feeding systems for stationary use - 3

vibratory bowl feeder - EACY FEED Precision and Timing The fill volume influences the feed rate in standard vibratory spiral feeders. If the feed bowl is full, the system works at a slower rate and if it is emptier the rate speeds up. As with the previous generation, the eacy feed is also fitted with a measurement transducer which records the oscillation amplitude in the feed bowl. This thereby adaptively regulates the feeder depending on the fill volume – ensuring reliability as the screws are continuously in readiness for processing. The feed rate is adjustable using twelve different...

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Feeding systems for stationary use - 4

our range on feeding systems One Single Source Your end-to-end solution: application consultancy, operator training, fully developed system components, screwdrivers, feeders, controllers and process monitoring. All components are designed to be compatible with each other and have been tried and tested over many years. In-house developed and manufactured! The perfect solution for your application: • Vibratory bowl feeder • Sword feeders • Linear conveyors • Pick-and-Place devices • Tape-on-Reel feeders • Screw presenters • Storage devices Stationary feed systems for the processing of small...

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Feeding systems for stationary use - 5

our range on feeding systems Pick-and-Place method - the alternative to feeding through a hose - independent from the part’s geometry! If the screw dimensions do not allow feeding through a feedhose, for example where there is an unfavorable relation between screw head diameter and overall length, we can offer special solutions, such as the pick-and-place procedure with vacuum suction or removal by gripper. This process can also be used for screw locations which are difficult to access. DEPRAG tape-on-reel feeders are used to process components that are loaded on single- and/or double-...

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Feeding systems for stationary use - 6

ACCESSORIES Distributor If more than two positions (i.e. screwdriver spindles) have to be supplied out of one feeder, then so called pre-separation hose nozzles can be used. These distributors can supply 2, 3, 4, 5 or even 6 channels. Distributor with hose nozzles that connect to an additional air-blast Distributor with standard hose nozzles To increase the feed rate the distributors can be operated by pre-separators (version “V“). With such a system, the feed parts separator can be operated parallel to the processing time. The feeding of the hardware will be done simultaneously for all...

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Feeding systems for stationary use - 7

Additional Accessories To complete the automatic assembly station, we provide additional components, such as: Standard mouthpiece Tiltable mouthpiece Nosepiece ball type, single Nosepiece ball type, double Nosepiece ball type with extension Nosepiece split type Nosepiece with attachment piece – Ring proximity switch for screw presence sensors – Fill level indicator – Feeder stand – Base for feeder stand – Storage devices (Catalogue D3850E) Installation plate Feeder stand Special nosepiece with mouthpiece SOFTWARE SOLUTIONS PFC100 Manager – the parameterisation software for PFC100...

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Feeding systems for stationary use - 8

material to be conveyed Screws or o-rings, nuts or threaded pins, rivets or balls: Different components and fasteners require different feeding methods. Special provisions come into play for applications requiring technical cleanliness and for sensitive parts requiring particularly gentle handling. For the processing of pins, we recommend a vibratory feeder. For standard applications we can offer handheld feeding systems. An adapted separator is often used for stationary applications. A vibratory feeder or a sword feeder can be used for the processing of screws, depending on screw size. Our...

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Feeding systems for stationary use - 9

9 Part assembly in cleanrooms Components requiring gentle handling Sword (segment) feeders are especially suited for gentle feeding procedures. Vibratory Feeders can also be coated with a fibre coating or soft PUR-coating which protects the surface quality of your components. A storage device can be set to keep the filllevel of the feeding-system to an absolute minimum which again serves to protect the surface quality of your components. If your components need even gentler handling then we can palletise them and process them by a gripper or vacuum handling system. Please contact us for...

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Feeding systems for stationary use - 10

GUIDELINE FOR THE SELECTION OF A SUITABLE SCREWFEEDER STEP 1: Feeding criteria STEP 3: Which feeding principle is best suited to your application? STEP 5: Space available on the component Basically all “shaft heavy“ screws with heads which fulfil the following criteria are suitable for processing with our feed systems: A vibratory spiral bowl is particularly suited to screws with awkward dimensions or those with special feed rate requirements. The sword feeder is used when extremely gentle handling of the parts is required or when very low noise level is a must. If feeding with a hose...

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