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ADAPTIVE DFS Deprag Fastening System

ADAPTIVE DFS Deprag Fastening System
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ADAPTIVE DFS Deprag Fastening System - 1

This revolutionary tool is a

ADAPTIVE DFS Deprag Fastening System - 2

Closed Loop EC-Servo screwdriving technology EC-Servo stroke technology The recognition of penetration is independent from tolerances in the fasteners and products. The process parameters will automatically adjust thus resulting in an optimized process.  Highest process reliability  Shortest possible cycle time  Optimized funnel forming  Avoids thread damages  Less stress on fastener and product  Reduces set-up time  Designed for new materials, fasteners and join

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ADAPTIVE DFS Deprag Fastening System - 3

The new adaptive assembly unit ADAPTIVE DFS combines EC-Servo screwdriving technology with EC-Servo stroke technology The constant data recorded by the control modules enable the precise- and automatic recognition of all relevant penetration points. Time-critical- and essential parameter changes are autonomously performed by the fastening system. The system ensures the ideal processing parameter, independently from the tolerances of the product or fastener. It significantly reduces the effort of preliminary analysis and parameterization. Costly and extensive repair procedures that are...

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ADAPTIVE DFS Deprag Fastening System - 4

HMI main menu  Intuitive operator guidance  Extensive functions Programs  Unlimited parameterization of assembly sequences, fasteners and materials  Archiving of assembly sequences  Unlimited data storage Results and data management  Graph overlaying for trend analysis  Archiving of parameters and results Customized results display  Generate your very own result

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ADAPTIVE DFS Deprag Fastening System - 5

Service  Test of function modules  Test of system status  I/O test Info  System data  Manuals Settings  User administration  13 languages  System settings Attention: Preset cycles reached ► Check socket for wear, exchange if needed Attention: Preset cycles reached ► Clean mouthpiece and nosepiece jaws Attention: Preset cycles reached ► Inspect timing belt, exchange if wear is visible Maintenance  Preset preventive maintenance operations  Generate your own preventive

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ADAPTIVE DFS Deprag Fastening System - 6

EC-Servo screwdriving technology EC-Servo stroke technology Adaptive fastening  Automated adjustment of parameters  Highest process security  Shortest possible cycle time Thrust applied to the center of the assembly axis  Direct transfer of thrust into the assembly axis  No lateral forces on guide mechanism, etc.  Lightweight design  Less wear and tear „Head first“ feeding principle  No damage to the screws‘ tip and threads  Screw preload function (buffer) optimizes the cycle time Interchangeable mouthpiece without tools  No need to disconnect any cables or hoses  1. Push release...

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ADAPTIVE DFS Deprag Fastening System - 7

Actively controlled jaws Cylinder activated jaws ■ perfect alignment of screw ■ Less wear and tear ■ Locket automatically moves behind the fastener and keeps it in position Connection to robot ■ prom top ■ From backside ■ iBlow feeding ■ On-board magazine

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ADAPTIVE DFS Deprag Fastening System - 8

Support tools to assist during commissioning  Tripod, adjustable: support manual alignment procedures, i.e. on curved surfaces  Mounts to quick-change chuck  Documentation of assembly space and position possible through camera Support tools to assist during commissioning  Laser pointer for fast and precise teach in process, laser mounts to quick-change chuck  Vision system with cross lines  Documentation of assembly space and position possible through camera Technical data  Speed: max. 8000 rpm  Torque: max. 15 Nm  Feed stroke force: max. 3500 N, freely programmable  Feed stroke...

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ADAPTIVE DFS Deprag Fastening System - 9

Housing with feed stroke module Controls module Maintenance friendly Screwdriving motor Feed stroke motor Belt drive Downholder incl. mouthpiece  Modular design  Trending information at the HMI  Recording, analyzing and displaying of load results and data  Quick-change connectors for all media  Quick-change adapters for many robot brands and

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ADAPTIVE DFS Deprag Fastening System - 10

Interface ADAPTIVE DFS ↔ Robot Hand shake with robot  Communication via bus or I/O  External access to individual process steps, i.e. the screw feeding process  Extensive data exchange available Media management  Quick-change connectors on the ADAPTIVE DFS  Customized cable configuration Feeding technology  Sword feeder  Vibration bowl feeder of the new generation eacy feed Both options operate independent of power supply (110-240V, 50-60Hz) for international use without adjustment.  Belt hopper with up to 20

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ADAPTIVE DFS Deprag Fastening System - 11

DPU200 The DPU200 is the most efficient controller of the DPU series. The controller has a 15“ display with XGA resolution (1024 x 768 pixels) for optimized image visualization. ■ I Industrial PC Operating system: Windows 7 Ultimate Control cabinet ■ {operating voltage: 3/(N)/PE 400-480V, 50-60Hz

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