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DEPRAG SCHULZ GMBH u. CO. KG
Screwdriving System DEPRAG Plus

Screwdriving System DEPRAG Plus

Product catalog summary

Overview: The DEPRAG Plus Screwdriving System is a comprehensive solution for optimizing screwdriving tasks, featuring the DEPRAG Cockpit software for monitoring and process optimization, compatible with various manufacturers' systems.

DEPRAG Cockpit: This software serves as a central interface for parameterization, administration, visualization, and documentation of screwdriving processes, supporting connectivity through OPC UA, MQTT, REST, FTP, and industrial Ethernet interfaces.

Usability: The DEPRAG Cockpit facilitates easy organization of screwdriving programs, quick adaptation for different product versions, and convenient backup of system settings and results.

Flexibility: The system supports both handheld and spindle screwdrivers, offering versatility for various assembly requirements, and includes DEPRAG Apps for enhanced functionality and Industry 4.0 interfaces for integration.

Technical Data: The sequence controllers (AST12 series) come with pre-installed DEPRAG Cockpit Basic software, supporting a wide torque range and saving up to 1000 programs and curves. They feature a graphic display with touch capability and various power and interface options.

Handheld and Spindle Screwdrivers: Detailed technical specifications are provided for various models, including torque and speed ranges, measuring principles, and compatibility with sequence controllers.

Conclusion: The DEPRAG Plus system is designed for future readiness with comprehensive software and hardware integration, supporting a wide range of industrial applications.

Technical Specifications Overview:

Product Types: Various types of handheld screwdrivers are detailed, including EC Handheld, EC-Servo Handheld, and MINIMAT-EC models, available in straight, pistol grip, and angle head designs.
Torque and Speed Ranges: Each model has specific torque ranges (measured in Nm and in.lbs) and speed ranges (measured in rpm), with torque tolerance for Cmk ≥ 1.67 ±10% or ±7% depending on the model.
Dimensions and Weight: The screwdrivers vary in diameter, length, and weight, with consistent noise levels around 60-62 dB(A).
Drive and Connection Standards: Internal hex drives with quick change chucks and connection parts conform to DIN ISO 1173 standards, with variations in drive sizes (e.g., F6.3, E6.3, G6.3).
Controllers and Accessories: The screwdrivers are compatible with sequence controllers (e.g., AST12-1, AST12-2) and require specific motor cables. Optional accessories include spring sleeves and support rings.

Key Features and Recommendations:

Design Variations: Models are available in push-to-start and lever start designs, catering to different user preferences and applications.
High Performance Options: Certain models are labeled as high performance, indicating enhanced capabilities.
Compatibility: Specific accessories and controllers are required for optimal operation, with some accessories not suitable for use with feeders.

Critical Parameters:

Torque Tolerance: Ensures precision in applications, with a standard tolerance of Cmk ≥ 1.67.
Noise Levels: Maintained at a consistent level to ensure user comfort and compliance with safety standards.

Technical Specifications Overview:

Internal Square Drive: Various models of spindle screwdrivers with internal square drives are specified, including sizes G10 (3/8") and G12.5 (1/2").
Torque and Speed Ranges: Torque tolerance is set for Cmk ≥ 1.67 with a ±10% variation. Torque ranges vary from 0.03 Nm to 70 Nm, and speed ranges from 20 rpm to 1500 rpm depending on the model.
Dimensions and Weight: The screwdrivers have diameters ranging from 19 mm to 40 mm and lengths from 188 mm to 500 mm. Weights range from 0.25 kg to 4.1 kg.
Noise Levels: Noise levels are consistent across models, typically around 60 dB(A).

Accessories and Controllers:

Required Accessories: Motor cables in various lengths (2.5m to 20m) are necessary for operation.
Optional Accessories: Include digital and analog depth controls, hanging brackets, and suspension systems.
Sequence Controllers: Models are compatible with AST12 series controllers, with specific models for different screwdriver types.

Software Solutions:

DEPRAG Cockpit: Offers various licensing options from basic to professional levels, supporting up to 50 devices.
Additional Software: Includes DEPRAG Graph Viewer, Data Exchange, and various interface links for Industry 4.0 integration.

Additional Information:

Further installation details and CAD models are available on the DEPRAG website.
All products are certified as per DIN EN ISO 9001 standards.

Catalog excerpts

SCREWDRIVING SYSTEM DEPRAG Plus

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+ CONNECTIVITY Interfaces OPC UA MQTT REST FTP Industrial Ethernet (Profinet/EtherCAT/EtherNet/IP) DEPRAG Cockpit Maintain an overview of your screwdriving systems with the DEPRAG Cockpit. The software enables supervision and analysis of assembly tasks (condition monitoring) and provides analysis tools for continuous process optimization, recognition of trends and predictive maintenance. The DEPRAG Cockpit can even be used to supervise and analyse screwdriving systems from other manufacturers.

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+ USABILITY DEPRAG Cockpit As part of the screwdriving system DEPRAG Plus you also receive in the DEPRAG Cockpit Basic your central unser interface in responsive design - for parameterisation • administration of global settings • creation and organisation of screwdriving programs • activation of additional features under DEPRAG Apps • creation of back-ups and logic functions - for visualisation • processing data acquisition for single user - for documentation • automatic processing data acquisition of end values and screwdriving curves Organizer Organize screwdriving programs > create program...

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+ FLEXIBILITY Screwdriving System DEPRAG Plus: ONE system for DEPRAG handheld and spindle screwdrivers transducerized (EC-Servo) or motor current (EC) - Extremely versatile for changing assembly requirements - Reduces training needs - Intuitive operator guidance with the DEPRAG Cockpit Screwdriving System DEPRAG Plus Sequence controller AST12 EC-Servo and EC Handheld screwdriver EC-Servo and EC Spindle screwdriver DEPRAG Apps Software solutions - DEPRAG Cockpit Advanced and Professional - DEPRAG Graph Viewer - DEPRAG Data eXchange - DEPRAG Operator Guidance - Visualisation of the process - Safety...

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Fit for the future ... with the DEPRAG Cockpit Platform Screwdriving AST System Manager DEPRAG Plus INDUSTRY 4.0 DEPRAG Cockpit DEPRAG Customer portal DEPRAG Handheld screwdrivers Other manufacturers DEPRAG Feeding systems Screwdriving procedures DEPRAG Spindle screwdrivers Screwdriver function modules

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TECHNICAL DATA SEQUENCE CONTROLLER Software DEPRAG Cockpit Basic is already pre-installed Torque range from to Nm Max. number of programs saved Max. number of screwdriving curves saved (graphic data) Max. number of screwdriving results saved EA = inputs/outputs Interfaces Display Industry 4.0 interfaces Power connection Protection class Dimensions (W x H x D) Weight 0.01 - 6 1000 1000 last 7 days complete (> 80.000 in 24h) EA = inputs/outputs EA = inputs/outputs PB = Profibus IE = Profinet/EtherCAT/EtherNet/IP mm/in. kg/lbs Graphic display with touch feature (capacitive) REST | OPC UA | MQTT...

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TECHNICAL DATA SEQUENCE CONTROLLER Software DEPRAG Cockpit Basic is already pre-installed Torque range from to (AST12-2) Nm Torque range from to (AST12-3) Nm Max. number of programs saved Max. number of screwdriving curves saved (graphic data) Max. number of screwdriving results saved EA = inputs/outputs Interfaces Display Industry 4.0 interfaces Power connection Protection class Dimensions (W x H x D) Weight AST12-2 | AST12-3 Required accessories: Power cable EU | US | China | Brazil 0.7 - 25 1 - 70 1000 1000 last 7 days complete (> 80.000 in 24h) EA = inputs/outputs EA = inputs/outputs PB =...

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OVERVIEW HANDHELD SCREWDRIVERS for Screwdriving System DEPRAG Plus Torque range (Nm) Measuring principle (shut-off) Technical data see page Motor current Motor current Motor current Motor current Motor current Motor current Motor current Motor current Motor current Motor current Motor current Motor current Motor current Motor current Motor current Motor current Motor current Motor current Motor current Motor current Motor current Motor current Motor current Motor current Motor current Motor current Motor current Motor current Motor current Motor current Motor current Motor current Motor current...

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OVERVIEW SPINDLE SCREWDRIVERS for Screwdriving System DEPRAG Plus Torque range (Nm) Measuring principle (shut-off) Technical data see page Motor current Motor current Motor current Motor current Motor current Motor current Motor current Motor current Motor current Motor current Motor current Motor current Motor current Motor current Motor current Motor current Motor current Motor current Motor current Motor current Motor current Motor current Motor current Motor current Motor current Type code 321/322/326/327EW E = straight design EW = angle head

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TECHNICAL DATA EC HANDHELD SCREWDRIVER, straight design, size 22 MINIMAT-EC Handheld screwdriver Straight design, push-to-start MINIMAT-EC Handheld screwdriver Straight design, lever start MINIMAT-EC Handheld screwdriver In combination with feeder Torque tolerance for Cmk ≥ 1.67 Torque range from to Speed range from to Diameter Length Weight Noise level Nm in.lbs rpm mm/in. mm/in. kg/lbs dB (A) Drive with quick change chuck Connection parts with inserting end Used with sequence controller Optional accessories: Spring sleeve cpl., without suction Spring sleeve cpl., with suction Support ring Motor...

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TECHNICAL DATA EC HANDHELD SCREWDRIVER, straight design, size 27 High Performance MINIMAT-EC Handheld screwdriver Straight design, push-to-start MINIMAT-EC Handheld screwdriver Straight design, lever start MINIMAT-EC Handheld screwdriver In combination with feeder Torque tolerance for Cmk ≥ 1.67 Torque range from to Speed range from to Diameter Length Weight Noise level Nm/in.lbs rpm mm/in. mm/in. kg/lbs dB (A) Internal hex drive with quick change chuck DIN ISO 1173 Connection parts with inserting end DIN ISO 1173 Used with sequence controller Required accessories: Motor cable straight design...

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TECHNICAL DATA EC HANDHELD SCREWDRIVER, straight design, size 36 MINIMAT-EC Handheld screwdriver Straight design, push-to-start MINIMAT-EC Handheld screwdriver Straight design, lever start MINIMAT-EC Handheld screwdriver In combination with feeder Torque tolerance for Cmk ≥ 1.67 Torque range from to Speed range from to Diameter Length Weight Noise level ±10% Nm 0.8 - 4 in.lbs 7.08 - 35.4 rpm mm/in. mm/in. kg/lbs dB (A) Internal hex drive with quick change chuck DIN ISO 1173 F6.3 (¼“) Connection parts with inserting end DIN ISO 1173 E6.3 (¼“) Used with sequence controller Required accessories:...

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