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Feeding Technologies D3810

Feeding Technologies D3810
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Feeding Technologies D3810

Product catalog summary
Overview
DEPRAG is a leader in advanced feeding technologies with over 40 years of experience and more than 35,000 feeders produced. Their solutions are globally available, compatible with Industry 4.0 standards, and feature high quality and modular design.
Product Offerings
  • Vibratory Bowl Feeders
  • Sword Feeders
  • Step Feeders
  • Linear Conveyors
  • Pick-and-Place Devices
  • Tape-on-Reel Feeders
  • Screw Presenters
  • Storage Devices
  • Press-Insertion Systems
  • Custom Solutions
Global Presence
DEPRAG has a strong international presence with headquarters in Germany and subsidiaries in the USA, Czech Republic, and China, supported by a network of sales partners worldwide.
Quality and Testing
All feeders undergo rigorous testing to ensure reliability and efficiency. The use of wear-resistant materials and specific coatings guarantees long-lasting performance.
Industry 4.0 Compatibility
The PFCi100 controller allows for remote control and interaction with feeding machines, supporting features like parameter adjustment and communication via TCP/IP.
Technical Cleanliness
The CleanFeed concept minimizes particle contamination through gentle feeding methods and vacuum suction to remove dirt particles.
Modular Design
DEPRAG's modular product line allows for fast availability and integration into various assembly systems, ensuring no interface issues.
Specific Technologies
  • Vibratory Feeder – eacy feed: Offers energy savings of approximately 80% and is suitable for Industry 4.0 systems.
  • Sword Feeder: Ideal for cleanroom environments with low noise and abrasion.
  • Step Feeder System – eacy step feed: Designed for longer feed parts, offering gentle and quiet operation.
  • Linear Conveyors: Provide efficient part transportation and can be adapted to specific assembly systems.
  • Pick-and-Place Method: Suitable for parts with complex geometries, ensuring accurate positioning.
  • Tape-on-Reel Feeding: Ensures precise and reliable supply of components.
  • Screw Presenters: Facilitate automated screw supply for manual and stationary applications.
Specifications and Features
  • Gentle & Quiet Feeding: Screws are guided onto a vibrating rail and brushed into position for transport.
  • Stand-alone Operation: Integrated controller allows for independent operation with accurate screw supply.
  • Compact Design: Multiple units can be arranged in confined spaces.
  • Special Solutions: Custom storage systems can reduce refill frequency and maintain constant fill levels.
Component Handling
  • Gentle Handling: Minimizes waiting time in the vibratory system.
  • Flexibility: Adjustable hopper outlet for various component sizes.
  • Low Noise: Enclosed outflow chute reduces noise, with additional noise barriers available.
  • Simple Operation: Operated via a 24-volt gear motor connected to a PLC.
Material and Component Processing
  • Screws: Vibratory or sword feeders are used based on screw size.
  • Threaded Pins and Nuts: Suitable for vibratory feeders with handheld and stationary options.
  • Press-insertion Components: Standardized systems for rivets, pins, sleeves, and balls.
  • Small Parts on Backing Film: Processed by tape-on-reel feeders.
  • O-Rings: Best processed with vibratory feeders for assembly solutions.
Feedability Criteria for Screws
  • Geometry Analysis: Determines suitable feeding technology based on screw dimensions.
  • Screw Quality: High-quality screws ensure reliable feeding.
  • Feeding Principles: Vibratory feeders for tricky dimensions, sword feeders for gentle handling.
  • Tooling Selection: Guiding jaws or sleeves support screw positioning.
  • Workpiece Accessibility: Essential for effective handheld screw feeders.
  • Single or Multiple Feeding: Options for dual or multiple feeding systems to reduce costs.
Feeder Design Specifications
  • Information required includes screw type, dimensions, cycle time, and control options.
  • Sample parts and drawings are necessary for testing and system design.
For more information, visit www.deprag.com.
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Catalog excerpts

Feeding Technologies D3810-1

EFFICIENT FEEDING FEEDING TECHNOLOGIES

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Feeding Technologies D3810-2

Experts in Feeding Technology

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Feeding Technologies D3810-3

More than 40 years of experience More than 35,000 feeders produced Worldwide availability One single source Quality Industry 4.0 compatible Technical cleanliness Modular design The perfect solution for your application: Vibratory bowl feeder Sword feeders Step feeders Linear conveyors Pick-and-Place devices Tape-on-reel feeders Screw presenters Storage devices Press-insertion systems Individual solutions 3

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Feeding Technologies D3810-4

Worldwide Availability We have a network of exclusive partners in every essential industrial country of the world and are always close at hand for our globally operating clients. Our customers benefit from the entire technical knowledge of our experts in addition to the regional experience of our local representatives. Solutions are successfully developed and then quickly and reliably passed on through our worldwide production locations. International availability and service guaranteed! DEPRAG headquarters in Germany DEPRAG MEXICO Sociedad de Responsibilidad Limitada de Capital Variable DEPRAG...

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Feeding Technologies D3810-5

DEPRAG Assembly Technologies Co., Ltd., China DEPRAG headquarters in Germany DEPRAG subsidiaries DEPRAG sales partners

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Feeding Technologies D3810-6

One Single Source Your end-to-end solution: application consultancy, operator training, fully developed system components, screwdrivers, feeders, controllers and process monitoring. All components are designed to be compatible with each other and have been tried and tested over many years. In-house developed and manufactured!

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Feeding Technologies D3810-7

Quality More than 40 years of experience in the design and manufacturing of feeding machines. The certified standards of our production sites guarantee consistently high quality. More than 35,000 devices produced! Ready for immediate use Before delivery, your feeder undergoes a continuous test in a simulation of series production, replicating your production cycle. Each device endures comprehensive testing – 100%. Outstanding reliability and efficiency High feed rate Even complex components are correctly oriented Option for two screwdrivers or multi-spindles in one device Storage systems, such...

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Feeding Technologies D3810-8

Industry 4.0 Compatible We fulfill your requirements for intelligent integrated components with the innovative controller PFCi100; this allows remote control, documentation, and interaction with the DEPRAG feeding machines. Your device can be monitored and controlled at any time, from anywhere in the World. Feeding 4.0 Operating platform DPU The DPU (DEPRAG Processing Unit) is exceptionally user-friendly. Settings can be performed on the touchscreen by using the provided slide-bars. PFCi100 integrated functions External master IPC (e.g., DPU100) is the operating platform External control and communication...

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Feeding Technologies D3810-9

Technical Cleanliness The DEPRAG CleanFeed concept permeates each processing step – from screwdriver handling and the feeding process, through to screw assembly itself – avoid, reduce and remove abrasion. The CleanFeed concept – a universal solution! Avoid Abrasion The aim is to avoid the creation of particle deposits when feeding the fastener and during the actual screwdriving process. For this reason, we recommend using a sword feeder over a vibratory feeder, because the sword feeder guarantees a gentle and low-wear transportation of screws. The DEPRAG CleanFeed concept provides an allencompassing...

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Feeding Technologies D3810-10

Modular Design In the development of your assembly machine, we turn to components from our comprehensive, coordinated, and modular product line – resulting into a fast availability, efficiency, tried and tested functionality, and continuous improvement. Configuration over construction! Handheld Applications

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Feeding Technologies D3810-11

Stationary Applications

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Feeding Technologies D3810-12

Feeding Technology for Your Manual Work Station A comprehensive program of vibratory bowl feeders, sword (segment) feeders, and screw presenters is ready to optimize your manual assembly process. Combine these with systems for position-controlled tool guidance to increase the processing reliability of your manual work station. The DEPRAG Processing Unit (DPU) provides visualization, the Position Control Gantry allows position-controlled screw assembly, and Pick-to-Light ensures targeted fastener pick-up. Extendable up to intelligent manual work stations!

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Feeding Technologies D3810-13

Feeding Technology for Your Stationary Application Our feeding systems have been designed for the reliable supply of fasteners to enable outstanding accuracy and productivity of your assembly system. Integration into your control system is particularly convenient and straightforward. Our feeder line includes vibratory bowl feeders, sword (segment) feeders, linear conveyors, storage systems, tape-on-reel feeders and screw presenters. 100 % reliability ► productivity + system uptime!

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Feeding Technologies D3810-14

Vibratory Feeder – eacy feed The vibratory feeder is our most utilized feeding device. The eacy feed system combines the ideal fundamentals for sustainable production of the future: energy, efficiency, and intelligent communication. The new generation vibratory feeder!

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Feeding Technologies D3810-15

Approx. 80 % energy savings Perfect vibration intensity The revolutionary controller and the new drive provide the exceptional energy efficiency of the eacy feed. An acceleration sensor is mounted on the vibratory drive to monitor and regulate vibration intensity, ensuring that output remains stable and consistent, independent from all fill-levels. 24 V oscillating magnets achieve significantly reduced power consumption, meaning an energy saving of approx. 80 %. Intelligent communication The revolutionary controller allows remote control and communication. The eacy feed is accessible from anywhere...

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Feeding Technologies D3810-16

Sword Feeder Sword feeders or segment feeders are particularly suitable for use in cleanroom environments. One advantage of the sword feeder is the very gentle, low abrasion part feeding. Technical cleanliness!

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Feeding Technologies D3810-17

Correctly oriented sorting Efficient production The parts in the supply bin are scooped up into a segmented rail by a tilting motion. The parts slide along this rail through mechanical- and directional components and arrive correctly sorted in the storage rail. The high level of vertical integration, the use of specially hardened, wear-resistant materials, as well as specific coating methods, ensure the outstanding quality, reliability, and efficiency of the sword feeder. Self-regulated feed intensity Customized design A sensor in the storage rail regulates the number of stroke movements required....

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.