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3-D clamping system

3-D clamping system
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3-D clamping system

Product catalog summary
Introduction
Demmeler, established in 1961, has grown from a small operation to a leading international company in machine and systems engineering. It is renowned for its innovative 3D modular clamping system, which has won awards like the German Federal Award and the Bavarian State Prize for Innovation.
Product Overview
Demmeler offers various welding table systems such as ProfiLine, ExpertLine, EcoLine, and HobbyLine, catering to different industry needs from small workshops to large corporations. These systems are utilized in steel construction, sheet metal processing, and robot technology.
Key Features and Benefits
The 3D clamping system is noted for its precision, speed, and efficiency, offering modularity for easy expansion and customization. It is cost-effective, enhancing productivity and reducing the need for traditional fixture construction.
Applications
Demmeler's products are used in industries like pipeline construction, aerospace, and food processing, supporting applications such as prototype construction and body making.
Global Presence
Demmeler has a robust global sales network, with significant exports and professional support through its worldwide sales and development centers.
Innovation and Development
Demmeler continues to innovate with new product developments and state-of-the-art production processes, investing in its German headquarters to maintain a leading position with an excellent price-performance ratio.
Conclusion
Demmeler's 3D clamping system is a benchmark in the industry, offering unmatched flexibility and efficiency. The company's commitment to innovation and quality ensures its products remain indispensable across various sectors.
Modular Design
The 3D welding tables can be extended in all directions using a modular design, supporting large-scale projects with a rail system anchored in the ground.
Innovative Clamping Solutions
The PPS bolt is a significant advancement in clamping technology, offering precise self-centering, force distribution, and self-locking features, suitable for power screwdrivers and dirt-resistant.
Product Lines
Demmeler offers Pro Line, Expert Line, and EcoLine, each catering to different levels of use and budget. The Pro Line is noted for high precision and stability, while the EcoLine is a cost-effective entry point.
System Sizes
Two system sizes, D28 and D16, can be interconnected for various applications. The D28 system is preferred for large weldments, while the D16 system is suitable for delicate tasks.
Technical Specifications
Specifications include dimensions, load capacities, and leg versions, with tables designed for modular expandability and various foot type options.
Awards and Patents
Demmeler's clamping systems have received multiple awards and hold several patents worldwide.
Specifications and Configurations
Details on standard legs, telescoping legs, anchoring legs, and tables with scissor-type lifting platforms are provided, along with accessory sets and the Ergonomix M manipulator for ergonomic working conditions.
Quality Improvement and Productivity Increase
The Demmeler manipulator enhances quality by allowing work in ideal positions, reducing weld distortion, and increasing productivity by eliminating time-consuming turning and rotating of workpieces.
Demmeler Robotix LP Features
The Robotix LP enables precise positioning of workpieces with high repeat precision, suitable for integration into robotic cells.
3D Welding Tables and Base Rails
Versatile use of 3D welding tables and base rails for fixture of large parts, with details on assembly kits and installation proposals.
Innovations and Ergonomics
Introduction of the shifting foot innovation for increased working area without lifting gear, emphasizing ergonomic benefits and high load capacity.
Modular Upgrades
Various modular components like spacer angles and connection angles are described for enhanced flexibility and strength.
Applications and Use Cases
Examples of Demmeler applications in laser welding cells and other industrial settings showcase the adaptability and efficiency of the system components.
Aluminium/Titanium Alloy Components
Components made from a high-strength aluminium/titanium alloy offer lightweight and high-strength properties, designed for precision clamping and locating in various industrial applications.
Specifications and Applications
Components feature hydro-mechanical locking mechanisms, maintenance-free operation, and compatibility with other system components.
Recommendations
Ordering components in pairs is recommended for optimal use, and the use of Demmeler's power screwdriver is suggested for efficient handling of PPS bolts.
Economical 3D Welding Tables
Specifications for beginner-friendly 3D welding tables and tools, including product information and accessory sets for different configurations.
Welding Processes and Inert Gas Classification
Descriptions of MIG/MAG and TIG welding processes, inert gas classification, and related standards and symbols.
Welded Joint Types and Welding Positions
Various types of welded joints and welding positions are outlined, crucial for ensuring weld quality and integrity.
Welding Symbols and Processes
Comprehensive list of welding symbols and processes, including gas fusion welding and manual arc welding.
Standards and Norms
Summary of fusion welding norms, covering training, inspection, and testing methods, along with material and equipment standards.
Quality and Testing Requirements
Quality requirements for fusion welding and testing methods are detailed, ensuring compliance with technical delivery conditions.
Additional Information
Glossary of terms and definitions related to welding, along with a list of accessories and equipment used in welding processes.
Technical Catalog Overview
The document serves as a technical catalog or parts list from Demmeler Maschinenbau GmbH & Co. KG, listing components, tools, and systems related to machining and welding.
Key Sections
Includes components and tools, materials, systems and engineering, welding and clamping, ordering information, and company information.
Critical Information
Contact details, product range, and company credentials are provided, emphasizing Demmeler's reputation and focus on quality and innovation.
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Catalog excerpts

3-D clamping system-1

Multiple awards Parts list System 28 and 16 Bene ts of the ORIGINAL Demmeler welding table system ORIGINAL Welding table systems 28 | 16 ProfiLine | ExpertLine | EcoLine | HobbyLine Welder's abc New product developments Interesting industry applications THE ORIGINAL Made in Germany Salescompetency worldwide OUR PERFORMANCE makes THE DIFFERENCE

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3-D clamping system-2

Demmeler – from the German Allgäu region into the world From garage operation to model company Preface For nearly ve decades now, the name of Demmeler has been synonymous with innovative agship solutions in machine and systems engineering. Five decades, during which a small turning shop, with a great level of high commitment and ingenuity, has developed into a modern, powerful and successful international company with over 200 employees. 1961 Founded by Ludwig Demmeler as a garage operation Currently: a total of 35.000 m² factory area / 10.000 m² hall area With its products, Demmeler is now setting...

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3-D clamping system-3

Introduction: The world of Demmeler 3D clamping systems 02 Sales competence worldwide Demmeler applications – at home in any industry! 3D welding tables ExpertLine Demmeler - online 3D welding tables Pro Line Accessory sets for the professional welder 5 advantages of Demmeler clamping systems Demmeler novelties: Manipulator Standard: Shifting feet PPS bolt Power screwdriver etc. 3D welding tables for manipulators 58 59 als – fession o s for pr roduct ! w ety of p ... Vari rochures no order b 3D welding table Okto Tool - ge systems n excha na re Tool A Contents – It’s your choice 2 |3

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3-D clamping system-4

Contents – It’s your choice Clamping tables and exchangeable perforated table tops with holes 78 78 Mounting at a greater scale 60 63 64 65 66 Clamping tables and exchangeable perforated table tops with holes Clamping tables and exchangeable perforatedtable tops with holes Okto Adaptor plates for anges Support and base rail Feet for spacer angle U-shape Contact elements Spacer angle U-shape Spacer angle L-shape Spacer angle C-shape Locating disk Displacement angle Universal-stop small Universal-stop large with precision scaling Universal-stop large Universal-stop large with plunger Adaptor plate...

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3-D clamping system-5

Clamping and locating angle Angle bracket Flat angle 110 112 PC bolt Adaptor for PC-bolt D16 to D28 113 114 FPC bolt 114 Stop and positioning bolt Clamping and locating angle in cast and alu-titanium alloy Height 300, 600, 800, 1200 Universal pivot and tilt angle in cast and alu-titanium alloy Supports 100 101 Spacer set screwable Spacer set 11-pieces Spacer set 9-pieces Adjustment V-block Connecting sleeves Clamping tools 118 120 Compensating swing clamps 121 Compensating Clamping Arm 121 Multi-Clamping and Support Tower 122 125 Swing clamps 180° Swing clamps 90° 126 127 128 Swing clamps 45°...

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3-D clamping system-6

Contents – It’s your choice Pneumatic clamping elements Round brushes 140 141 Pneumatic toggle clamps large, small Quick release skewer / Magnetic chuck 142 143 Horizontal toggle clamp 2-point clamp 143 144 Vertical toggle clamp 145 Horizontal toggle clamp 146 158 159 Welding Table-protection spray 1 liter, 5 liter, 10 liter, 30 liter Magnetic chuck Welding tables/ accessories for beginners 148 149 Accessory cart Pegboard 149 150 Cover for accessory cart 150 Cover for welding tables 162 163 3D welding tables EcoLine Transport ring Ground connector Assembly lift fork Allen wrench Allen wrench...

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3-D clamping system-7

Interesting industry applications Bene ts of the ORIGINAL Demmeler Welding table system Demmeler – success in detail Salescompetency worldwide Parts list System 28 System 16 Sales Training & Competence State-of-the-art production processes Global sales network Demmeler online – available 24 h

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3-D clamping system-8

Global sales competency Sales, development and training centre Global sales and training competency through sound training in the sales and development centre on site! Great Britain. Netherlands Czech Republic- taly ^J^V, Israel United Arab The large global demand for high-quality Demmeler products can be seen by our above-average percentage of exports. We accom- modate the wishes of our customers' high requirements with a wide-ranging sales structure and a global retail network. Our core area of expertise is finding the best solution for our custo- mers by providing professional advice. Demmeler...

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3-D clamping system-9

First-class, practice-oriented training and advice at Demmeler State-of-the-art machining at our production site in Heimertingen (Germany) Modern production processes and an ongoing drive toward optimisation mean that the Demmeler products have a unique price-performance ratio. Stuttgart Munich Heimertingen Memmingen Allgäu Airport 13 km Lindau 70 km South Korea Japan China Taiwan India Global trade fair presence 8 |9

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3-D clamping system-10

www.demmeler.com – also available for you online www.demmeler.com – Information on the company! Please visit our new website! A wide range of product information D28 / D16 welding tables/ assembly benches online with interesting campaigns and offers Brochures also available as online ash catalogues In "media information", we inform you about our highlights from our product and business divisions Apply online for our current vacancies or nd out about our vocational training opportunities If you simply want to nd out more about Demmeler: Just visit us at: www.demmeler.com Online shop: Original...

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3-D clamping system-11

Structural steel engineering Pipeline construction Sheet metal working Machine and systems engineering Cabin construction Aerospace industry Construction equipment industry Body making Making of prototypes Food processing industry Interesting industry applications Salescompetency worldwide Demmeler – at home in any industry Bene ts of the ORIGINAL Demmeler Welding table system Parts list System 28 System 16 Specialist devices

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3-D clamping system-12

Demmeler – Railing construction in record time Structural steel engineering Demmeler applications

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3-D clamping system-13

Pipeline construction Demmeler applications Demmeler – The right solution for each pipe diameter 12 | 13

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All DEMMELER catalogs and technical brochures

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.