Dematic GTP: Overview How Goods-to-Person Piece Picking Works

Dematic GTP: Overview HOW GOODS-TO-PERSON PIECE PICKING WORKS Dematic Goods-to-Person Piece Picking is designed to support your omnichannel strategy by optimizing e-fulfillment, retail store replenishment, and wholesale B2B order fulfillment. As a system integrator and solution provider, Dematic is responsible for all aspects of the solution: • Current state analysis • Solution development • System design & engineering • Installation (mechanical & electrical) • Controls & software • Overall system performance • Life cycle support We analyze the elements of your activity profile while addressing...

Receiving & Put-Away SCAN VALIDATION ASSURES INVENTORY ACCURACY DECANTING Dematic iQ WES manages and synchronizes the inbound process of decanting and put-away. The decanting process includes re-packaging into plastic totes to facilitate automated storage and support inventory and picking accuracy. The decanting activities are managed using a workstation with an operator interface to direct the transfer of inventory from cases to plastic tote box. Put-away directs flow to storage locations: Decant processing Rows of decant workstations are directed by user interface software screen. Workers decant...

Inventory Storage SCALABLE, MODULAR & HIGH-DENSITY SUBSYSTEM TYPES The Goods-to-Person Piece Pick Solution is supported by an automated storage subsystem. Dematic offers multiple subsystem types: • Multishuttle • AutoStore • Mini-Load AS/RS Mini-Load AS/RS Number of Storage Locations The automated storage subsystem that is most appropriate for each application is determined by the Activity Profile and Operational Considerations. For example, high throughput applications are best served by Multishuttle. Ulta-high density requirements are served well by AutoStore. Applications with a high number...

MULTISHUTTLE HIGH THROUGHPUT CAPACITY The Multishuttle subsystem consists of multiple levels of racking, shuttles, buffer conveyors, and controls. Each level includes input/output conveyor and a shuttle that travels horizontally to access loads stored in the rack structure — typically totes, cartons, or trays. Designed with simplicity in mind, the Multishuttle offers standard modular components and the flexibility to be scalable, especially for companies experiencing rapid growth and change in product demand profiles. Key Attributes Fast in/out capacity Direct access to inventory totes, cartons...

AUTOSTORE™ HIGH DENSITY The AutoStore subsystem is standardized using modular components. The robot, bin, and grid are pre-engineered and manufactured as a standard component. The robots drive on the top of the grid to access inventory stored in the bins below. The bins are put-away, retrieved, and delivered to the workstations as required. There are no dedicated access aisles so the entire cube can be used to store product. The system can be installed in oddly shaped buildings, around pillars, or on several levels to fill out warehouse space to its maximum potential. Key Attributes Ultra-high...

MINI-LOAD AS/RS HIGH STORAGE AND WEIGHT CAPACITY The Dematic Mini-Load is a “machine-in-aisle” storage and retrieval subsystem. It is designed to accommodate large quantities of inventory. The Mini-Load is optimized for order fulfillment applications and uses a flexible load handling device that supports a wide range of tote and carton sizes. The load handling device can accommodate up to six loads. Key Attributes Maximum storage cube height (up to 60 feet) Accommodates totes, cases, trays Highest weight capacity, up to 750 pounds Direct access to inventory totes, cartons No batteries required...

Picking HIGH PRODUCTIVITY, ERGONOMIC, ACCURATE ORDER PICKING WORKSTATION The order picking workstation includes a position for the inventory tote (donor tote) and the order tote. Configurations are modular and range from 1:1, 1:4, 1:6, 1:12, and 1:24. The contents of the order can be placed into a cardboard shipping container, plastic bag, or tote. RapidPick workstation presents inventory tote (blue) to the worker. There are two order totes (gray) on each side. Touch screen interface directs piece picking. PUT-TO-TOTES The picking workstation is configured with a “put-toplastic tote” design when...

Pack & Ship VOICE, LIGHT, SCREEN-DIRECTED Engineered workstations are designed to make the packing process efficient, accurate, and flexible, while supporting worker comfort and ergonomic principles. Packing workstations supports outbound flow: Packing workstation management Inbound tote conveyor Outbound bag/carton conveyor Anomaly resolution, quality check Pack wall and containerization Void fill, document insert This light-directed packing workstation supports order consolidation, document inserts, and bag or carton sealing activities. Label print and apply Shipping strategies: Sort: by stop...

Warehouse Execution Software SOFTWARE PLATFORM FOR GOODS-TO-PERSON PIECE PICK SOLUTION DEMATIC iQ SOFTWARE Dematic iQ is the scalable software platform responsible for controlling and synchronizing workflows. As a unified, fully integrated software platform, Dematic iQ allows you to dynamically manage processes, inventory, labor, and material handling automation in real time. The Operations Management Center provides managers and supervisors with a comprehensive, real-time view of their system to identify trends and fine-tune operations: • Dashboards with key performance indicators • Graphical...

Host/ERP/WMS Order Entry Inventory Product Receipt & Orders Status & Completion Dematic iQ Management Execution Dematic iQ at a Glance: Single, integrated platform for Goods-to-Person Piece Picking solution Modular framework, configurable by function Standardized modules, tested, refined, revision control Real-time performance visibility & control Intuitive dashboards on desktops, laptops, mobile devices Key Attributes: Enables high order & inventory accuracy Facilitates labor productivity & order processing speed Accommodates variations in order volume & profile Prioritize tasks, balance workload,...