Overview
The Dematic FlexSort SC3 Crossbelt Sortation System is designed for precise tracking and control of items through induction, transport, and off-load processes. It supports multiple application environments such as batch pick and sort, interlinking processes, crossdock operations, and shipping. The system uses barcodes and a WCS software lookup table to determine item destinations, with options for real-time destination confirmation via a host system.

Key Attributes
The system offers a capacity range of 15,000 to 80,000 items per hour and features various configurations including single, twin, double deck, and quad cell. It provides quiet operation, precise off-loading, and selectable off-load speeds based on item characteristics. The design allows for quick cell removal and includes a redundant design to eliminate single points of failure.

Design
The modular architecture allows for multiple configurations with standardized components. Power and data transmission can be configured with either contact or non-contact technology. The sorter drive system can use either linear induction or linear synchronous motors, with the latter offering significant energy savings.

Operational Flexibility
The system features logical communication points for loading and unloading, allowing for easy addition or relocation of chutes and induction stations without hardware changes. It includes a warm backup system for quick recovery from interruptions.

New Design Features
The system is energy-efficient, using lightweight platforms and non-contact communications. It features brushless drive motors and industry-standard components, reducing maintenance and energy consumption.

Load Types and Capacities
The system accommodates various load types such as plastic tote boxes and cardboard cartons, with a weight capacity ranging from 20g to 75kg and dimensions from 50x50x1mm to 1500x800x800mm.

Configurations
Available configurations include single cell, twin cell, double deck, and quad, with the patented Dematic Quad™ offering ultra-high throughput.

System Controls
The system uses a QNX real-time operating system with industry-standard controls and logical control without physical devices. It supports real-time diagnostics and bi-directional communications.

High Efficiency Aspects
The FlexSort SC3 offers a 20% reduction in carrier weight, 60% less energy for loading and unloading, and a 75% reduction in energy use with linear synchronous motors. It features automatic standby modes and variable offloading speeds, with most parts being recyclable.