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Dematic Modular Conveyor System

Dematic Modular Conveyor System
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Dematic Modular Conveyor System

Product catalog summary
Overview
The Dematic Modular Conveyor System (MCS) is a comprehensive package conveyor technology designed for efficient handling of various items such as cases, totes, trays, poly bags, and parcel envelopes. It offers a scalable and adaptable architecture that allows for easy reconfiguration as operational needs change.

Key Features
  • Universal Side Frame: All modules use a universal, metric side frame, facilitating easier reconfiguration and integration with other devices like scanners and sorters.
  • Drive Options: Configurable with AC drive motors, DC low voltage motor-driven rollers, or a combination, optimizing cost and efficiency.
  • Quiet Operation: Features quiet rollers and belted sections with precision bearings and vulcanized belting for precise control.
  • Electronic Sensing: Utilizes electronic sensors for load detection, enhancing operational flexibility.

Modular Architecture
The system is designed to increase operational flexibility, allowing users to modify or add modules without overhauling the entire system. The use of common components simplifies maintenance and reduces spare parts inventory.

Modular Functionality
Conveyor modules can be easily reconfigured to change their function, such as converting roller conveyors to belt surface conveyors or adding right angle transfers.

Top Attributes
  • High speed and throughput
  • Conveys diverse load types
  • Excellent carton control
  • Energy-efficient and quiet operation

Specific Models and Applications
  • Roller Transportation: Economical for non-accumulation transport.
  • Belt Transportation: Handles a wide variety of items, including irregularly shaped ones.
  • Motorized Roller Conveyors: Designed for efficient transport and accumulation, with "on demand" operation.
  • Accumulation Conveyors: Allow material accumulation without pressure buildup, available in contacting and non-contacting models.
  • Diverters and Gapping Devices: Include right angle transfers, steerable wheel diverts, and positive belt diverters for efficient sorting and flow control.

Conclusion
The Dematic MCS is a versatile and efficient conveyor system that supports a wide range of applications and operational changes, making it suitable for dynamic business environments.
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Catalog excerpts

Dematic Modular Conveyor System-1

Dematic Modular Conveyor System FLEXIBILITY, ADAPTABILITY, SCALABILITY

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Dematic Modular Conveyor System-2

Scalable Architecture Configurable Modules Efficient Performance DEMATIC MCS UTILIZES A UNIVERSAL SIDE FRAME FOR ALL MODULES. THIS DESIGN FEATURE ALLOWS FOR EASIER RE-CONFIGURATION AS YOUR OPERATION CHANGES

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Dematic Modular Conveyor System-3

Increase Operational Flexibility CREATE A LAYOUT WITH MORE OPTIONS MORE PERFORMANCE Dematic Modular Conveyor System (Dematic MCS) is a totally integrated package conveyor technology. Whether handling cases, totes, trays, poly bags, or parcel envelopes, Dematic MCS transports them efficiently and effectively. MCS offers a complete range of modules to create a highly efficient material flow configuration. MCS is often integrated with other devices such as scanners, sorters, label print and apply devices, case sealers, in-line weigh scales, palletizers, and robotics. A COMPLETE FAMILY OF MODULES...

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Dematic Modular Conveyor System-4

Modular By: ARCHITECTURE, FUNCTION, COMPONENT MODULAR ARCHITECTURE We designed Dematic MCS from the ground up to increase operational flexibility. As business changes, users can make changes to their conveyor system and not have to start over with an all new conveyor network. To accommodate change, MCS conveyor uses a universal side channel as the backbone for all the conveyor models. Therefore, MCS gives you the ability to “drop-in” new conveyor modules, re-configure the modules, or add new modules. Also, the global metric design of MCS uses common components throughout, which simplifies maintenance...

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Dematic Modular Conveyor System-5

Plastic totes are conveyed and transferred using motor driven rollers Segmented belt on roller accommodates apparel in poly bag Low Voltage Motor Driven Rollers Segmented Belt on Rollers Brushless, gearless, direct drive motors Accumulate horizontally and on inclines and declines Powerful 24 & 48 volts, DC, variable speed, efficient Accommodates small light weight items, poly bags Integrate with AC drives (long runs, inclines) One piece mechanically-laced belt for faster belt replacement Mult-mode: sleep, dynamic, zero pressure Automatic tracking & tensioning belts Quiet operation, electronic...

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Dematic Modular Conveyor System-6

Roller Transportation Conveyor Transportation conveyors maximize material flow by actively controlling spacing and accumulation, and enabling vertical or inclined movement. Dematic designs all power conveyor components, including transportation and accumulation conveyors, directional change equipment, and sortation devices and controls. Roller Transportation (Model: 9165) • AC drive, with narrow belt tape drive media • Economical where no accumulation is required • Can be used as transport between divert modules Live Roller Curves and Junctions (Model: 9190) • AC drive, v-belt drive media • General...

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Dematic Modular Conveyor System-7

BELT TRANSPORTATION CONVEYOR Dematic MCS lets you handle a wide variety of items – from packages, cartons, cases to tote boxes, trays, stuffed envelopes or poly bags. With an all belt surface, you can handle both large and small items simultaneously. Even many irregularly shaped, difficult to convey items can be handled with precision. So you get more throughput, more flexibility and more productivity. Belt on roller (Model: 9410) • AC drive • Horizontal or incline/decline applications Belt on slider bed (Model: 9405) • AC drive • Horizontal or incline/decline applications • Case pick applications...

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Dematic Modular Conveyor System-8

Motorized Roller Conveyors Motorized roller conveyor is designed to transport and accumulate cartons and totes over a wide variety of applications including transfers, curves and inclines. Motorized rollers allow for “on demand” operation, only powering the rollers or zones when cartons are present. This makes operation more efficient and saves energy. It is offered in 24VDC and 48VDC. Straight O-ring Driven Roller (Model: 8100) • Motorized roller drive • Economical vs. 9265 for applications < 60ft (18.29 m) • One item per zone accumulation improves package control Curved O-ring Driven Roller...

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Dematic Modular Conveyor System-9

Accumulating Conveyor Accumulation conveyors are used to temporarily stop, hold, and release material, a common requirement in both manufacturing and warehousing material handling systems. The Dematic accumulation conveyors were the first power conveyors to allow material accumulation along a line without pressure buildup. Dematic has multiple models: • Contacting accumulation for higher throughput • Non-contacting accumulation for discrete package control, when fragile contents or controlled delivery to operators or other equipment is needed Accumulating with proximity sensor Roller Contacting...

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Dematic Modular Conveyor System-10

Diverters Right Angle Transfer (Model: 2497) and High-Speed Right Angle Transfer (Model: 2498) • Motorized roller drive for transfer rollers • Transport rollers can be driven via MDR or associated conveyor drive belt • Pneumatic lift mechanism • Available in Standard, and High Performance (small item) versions • Bi-directional diverting • Up to 50 items per minute capability Steerable Wheel Divert (Model: 2465) Right angle transfer • Motorized roller drive for wheels • Pneumatic rotary actuator to turn wheels for diverting • One-sided diverting only at this time • Up to 80 items per minute capability...

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Dematic Modular Conveyor System-11

Gapping Devices Carton Alignment Brake Belt (Model: 2325) Carton Singulators (Model: 9167) • Aligns “side-by-side” cartons • General purpose belt for controlling flow • Creates proper orientation prior to sorting • For new or existing systems Meter Belt (Model: 2330) • AC drive • General purpose belt for controlling and metering package flow Segmented Belt on Roller, SBOR (Model: 8300) • Motorized roller drive • A two zone unit with a Dual Motor Controller • Cost effective and simple metering device Gapping Units (Models: 2335 & 2350) • For sorter induction • Very low maintenance and fast MTTR...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.