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Batch Pick to Put Wall System

Batch Pick to Put Wall System

Batch Pick to Put Wall System

Product catalog summary
System Configuration
The Batch Pick to Put Wall System is a scalable and modular solution designed to optimize the piece picking process in warehouses. It enhances productivity, order accuracy, speed, and efficiency by combining order lines from multiple orders for high-density picking. The system uses picking zones based on SKU categories and employs voice-directed pick carts for batch picking, followed by consolidation at a light-directed put wall/pack wall workstation. This process includes a 100% quality check through item scanning, is paperless, and managed in real-time.

Put Wall/Pack Wall Workstations
The system features goods-to-person workstations with shelving compartments for order consolidation. Each compartment corresponds to a specific order, and the system supports both single and multi-line orders. The Dematic software can interface with workers using voice-directed devices or lighted slot displays.

Applications
  • Orders per day: 500 – 50,000
  • Stock keeping units: 5,000 – 100,000
  • Items per line: 1 – 10 typical
  • Line items per order: 2 – 10 typical

Key Attributes
  • Multiple orders picked per warehouse trip
  • Integrated consolidation & packing
  • High order accuracy through scan validation
  • Facilitates labor productivity & processing speed
  • Modular design for scalability
  • Real-time visibility and operational insight

Operational Process
Picking instructions are delivered via wearable voice devices. Associates scan barcodes for accuracy and confirm pick quantities verbally. Items are placed into totes on pick carts, which are then moved to Put Wall workstations. At the workstation, items are scanned and placed into designated compartments. Once an order is complete, it is packed and prepared for shipping.

Software
The Dematic software manages the entire process, from batch picking to packing. It allows for various order configurations and provides real-time tracking and operational insights through supervisor interface screens.
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Catalog excerpts

Batch Pick to Put Wall System-1

Batch Pick to Put Wall System PIECE PICK ORDER FULFILLMENT SOLUTION

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Batch Pick to Put Wall System-2

Batch Pick to Put Wall System OPTIMIZE FULFILLMENT BY BATCH PICKING AND CONSOLIDATING ORDERS Wall System is based on an industrial engineering strategy that de-constructs and reconstructs orders to create an ultra efficient order fulfillment process. SYSTEM CONFIGURATION The Batch Pick to Put Wall System is a scalable and modular solution that optimizes piece picking process. The solution serves as a batch pick and consolidation method that brings high productivity, order accuracy, speed and efficiency to order fulfillment. The solution combines order lines from multiple orders and creates high...

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Batch Pick to Put Wall System-3

SYSTEM MODULES 1. PICK ZONES Batch picking in the warehouse pick zones: • Pick Cart moved to pick location • UPC code on item or pick location scanned • Voice directed pick quantity • Associate verbally confirms pick quantity • Items(s) moved to specific tote on Pick Cart 2. PUT WALL WORKSTATIONS Consolidating the batch picked items: • Batch pick totes off-loaded to conveyor • Associate at Put Wall scans tote • Unique scan of each item • Voice directed “put” item to compartment • Or compartment display illuminates (light option) Software Manage, direct & provide operational control of piece picking:...

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Batch Pick to Put Wall System-4

At each Put Wall workstation, an associate begins by scanning the next tote in sequence to be processed. Once the tote is inducted, the operator picks up the first item in the tote and scans it. A light mounted at the compartment location in the Put Wall is illuminated, indicating the appropriate compartment to “put” the item. The operator places the item in the compartment and confirms. When all of the items for an order have been placed in the assigned compartment, a light on the packing side of the workstation illuminates, indicating to the operator to begin the pack out process. When the...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.