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Components for process cranes and process applications

Components for process cranes and process applications
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Components for process cranes and process applications

Product catalog summary
Overview
This document provides detailed information on components for process cranes and applications, focusing on Demag's engineered solutions. It highlights the benefits, specifications, and applications of various components such as MPW open winch units, crabs, and corner-bearing end carriages.

Components for Process Cranes
Demag components transform a crane into a fully functional process crane without additional design work. These components are reliable and versatile, suitable for various applications. Key components include MPW open winch units, crabs, and corner-bearing end carriages, all customizable to meet specific requirements.

MPW Open Winch Units
These units are highly adaptable, meeting demanding quality standards. They offer true vertical lift reeving arrangements, compact dimensions, optimized rope drums, and long service life. They are easy to assemble and maintain, with minimal maintenance requirements.

MPW Crabs
MPW crabs are pre-assembled for immediate installation, reducing delivery time and interface issues. They feature a modular design, minimizing transport costs and allowing for easy shipping. The design ensures easy maintenance and assembly.

Corner-Bearing End Carriages
These carriages offer flexibility with single or double-girder designs and various wheel configurations. They are designed for low maintenance and easy assembly, with high-quality materials ensuring durability and low noise operation.

Engineered Solutions
Demag provides reliable components for integrated systems, offering pre-assembled modules ready for installation. The components are designed to meet specific requirements, ensuring smooth operation and high delivery performance.

Conclusion
Demag's components for process cranes are engineered for reliability and efficiency, offering customizable solutions for various industrial applications. The document emphasizes the importance of these components in ensuring the smooth operation of process cranes.
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Catalog excerpts

Components for process cranes and process applications-1

Components for process cranes and process applications

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Components for process cranes and process applications-2

Components for process cranes MPW open winch units Not only our customers appreciate these benefits – these components are extremely reliable elements of the Demag process crane engineering product line. The variety of possible applications is virtually unlimited. The individual components – MPW open winch units, MPW open winch crabs and corner-bearing end carriages – are proven components that have been tried and tested all over the world. They are individually configured to meet the specific requirements of your process crane. Demag components for process cranes turn a crane into a fully fledged...

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Components for process cranes and process applications-3

Main girders and walkways Modular. High performance. Efficient. 40137-2 40172-8

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Components for process cranes and process applications-4

MPW open winch units Strong performance ... and fully versatile Our MPW (Multi Purpose Winch) open winch crabs are as variable as the needs that they have to meet. Individually configured from reliable system components, they also satisfy the most demanding quality requirements. Their variable configuration makes it possible to implement the most efficient technical solution for your application. MPW open winch units can also be used for a wide variety of needs beyond typical crane applications. They feature wear-resistant components and optimum accessibility for service and maintenance. Benefits...

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Components for process cranes and process applications-5

Process crane equipped with a 250-tonne MPW double hoist unit on a crab and a 100-tonne MPW open winch unit •• Multi-groove rope drums •• Rope lead-offs possible in many directions •• Multiple rope return arrangements •• Double hoist units •• Twin rope guide •• Rope overrun detection •• Disc brake •• Motor-driven rotating bottom blocks •• and much more Explanation of the model code MPW open winch unit range W ... open winch unit / C ... crab / S ... special Hoist output [kW] Max. hook path [m] Load capacity [t] Distance between bearings or crab track gauge [mm] 470 (as a double hoist unit) Reeving...

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Components for process cranes and process applications-6

For crab designs ready for installation Fully equipped and assembled: you can eliminate any delivery time and interface problems with our MPW (Multi Purpose Winch) open winch crabs, which are ready to be installed. Load capacity [tonnes] Rope reeving arrangement

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Components for process cranes and process applications-7

Simple assembly, convenient maintenance •• Mechanically fully pre-assembled for immediate commissioning •• Minimum assembly requirement •• Maintenance-friendly design thanks to good accessibility to the individual components •• Accessible crab frame with foot rails and railing Precisely designed to meet the customer‘s specific requirements, MPW open winch crabs feature outstanding benefits: •• Few connection interfaces (drum, gearbox, motor and brake and steelwork form a unit) •• Crab frame of welded steel design •• Optimum weight and torsionally rigid design •• Travel wheels largely wear-free...

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Components for process cranes and process applications-8

You need more than just wheels ... Our corner-bearing end carriages are versatile, modular rail-mounted travel units of torsionally rigid box-section design. They can be connected direct to load-bearing superstructures – for cranes or crabs. Further benefits Individual solutions •• precise single or double-girder design with up to four travel wheels •• can be configured for all load capacity ranges •• optimised design of the entire crane system •• convenient adjustment and maintenance •• save time for handling during assembly •• Drive option with two or four driven travel wheels •• Wheel solutions...

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Components for process cranes and process applications-9

... our KTL end carriages offer you outstanding solutions Corner-bearing end carriages provide flexibility. Two or four wheels can be driven, as required. You also have the same flexible choice between cellular foam, rubber or hydraulic buffers. KTL-EZ end carriage Double-girder end carriage with two travel wheels KTL-EE end carriage Single-girder end carriage with two travel wheels KTL-ET end carriage Double-girder end carriage with four travel wheels and guide rollers. The two travel units are connected to each other by means of a diaphragm joint. carriage wheel wheel types type dia....

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Components from a single source Perfectly prepared: 32-tonne MPW open winch units as solo components used in OEM crabs Engineered solutions to be installed – from single components to complete mechanical sets. You can depend on our in-depth analysis and consultation, short response times and high delivery performance. Reliable components are essential for the smooth operation of an integrated system. Demag components for process cranes are tried-and-tested modules used in thousands of installations for solutions engineered to meet specific requirements. On the basis of standardised sub-assemblies,...

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Open winch units in operation Installations built with Demag engineering Two 125-tonne MPW crabs for quayside handling with weather-protection equipment for operation outdoors Fully pre-assembled MPW crab with a telescoping gripper for handling tools Safety at the highest level: an MPW hoist unit lifts the gondola of a carousel MPW open winch unit employed in a gripper system for transporting steel slabs

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Components for process cranes and process applications-12

No liability for errors or omissions. Subject to change. Printed in Germany D/310717/0,3H DEMAG CRANES & COMPONENTS GMBH Wetter Site RuhrstraBe 28 58300 Wetter/Germany E [email protected] T +49 2335 92-0 F +49 2335 92-7676 www.demagcranes.com

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.