21315444_LRS_Part 2
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Catalog excerpts

21315444_LRS_Part 2 - 1

DRIVES FOR SPHEROIDAL-GRAPHITE CAST-IRON TRAVEL WHEELS The selection tables show pole-changing standard drives for line-fed operation (400 V, 50 Hz) for common speeds. To specify the right drive for your application, proceed as follows: • Determine the total mass to be moved • Select the size, travel wheel type and number of wheels (consider maximum load capacity of individual LRS units) • Determine the drive type: Individual drive or central drive • The total mass is moved by one drive on a four-wheel trolley equipped with a central drive • Half of the total mass is moved by one drive on a four-wheel trolley equipped with individual drives • The drive combinations (11 to 65) for the required travel speed and mass can be seen in the tables. Use this code to find the selected combination in the order Drive combination Gearbox Motor AMK 20 TD AMK 30 TD AMK 20 TD AMK 30 DD AMK 30 DD list (see page 19) with ease DRIVES FOR TRAVEL WHEELS WITH HYDROPUR TYRES We can, of course, also offer you the appropriate drive for inverter operation. You can benefit from the entire Demag drive system thanks to its modular design. In addition to offset gearboxes, you can also select angular gearboxes for special mounting situations, for example. Proven Demag KB conical-rotor motors for starting and stopping applications can also be fitted to our gearboxes. Demag sales engineers and our project engineering department will be pleased to help you with these special designs or travel speeds - up to 240 m/min - and masses other than those shown in the tables. Drive combination * Values in brackets show the low travel speed for the pole-changing motor ** Central drive not possible AMK 30 TD AMK 20 TD AMK 30 DD AMK 30 DD AMK 30 DD

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21315444_LRS_Part 2 - 2

Drive combination Gearbox Motor Drive combination Gearbox Motor AMK 30 TD AMK 40 TD AMK 30 DD AMK 40 DD AMK 30 DD B = drive combination for pin connection combination Gearbox Motor Drive combination Gearbox Motor AMK 30 TD AMK 40 TD AMK 30 DD AMK 40 DD AMK 30 DD B = drive combination for pin connection

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21315444_LRS_Part 2 - 3

1) Length of the top-connection bolt 2) Thread depth T 3) Non-standard design: may result in other delivery times

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21315444_LRS_Part 2 - 4

Size Drive combination lrs with standard drive combination 13

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21315444_LRS_Part 2 - 5

PIN CONNECTION SET consisting of: • Pin • Washers and retaining rings • Threaded adjusting pins and nuts Bore hole template for torque bracket attachment only required for driven version

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21315444_LRS_Part 2 - 6

HORIZONTAL GUIDE ROLLER ARRANGEMENT consisting of: • Roller bracket for attachment to the LRS end face • Mounting bolts • Polyamide damping element (only for travel wheels that have a Hydropur tyre) The permissible horizontal force of an LRS system fitted with a guide roller arrangement must not exceed 20% of the permissible wheel load. Travel wheel centre ) When a guide roller arrangement is used, ensure that it does not collide with the rail attachment. RAIL SWEEPING SYSTEM (up to 120 mm rail width) consisting of: • Rail sweeper bracket for attachment to the LRS end face, also in...

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21315444_LRS_Part 2 - 7

Examples for selection and ordering – Demag LRS travel wheel system & accessories EXAMPLE 1 NON-DRIVEN FOUR-WHEEL TROLLEY EXAMPLE 2 FOUR-WHEEL TROLLEY WITH CENTRAL DRIVE Requirements: Moving total loads of 4,000 kg on a concrete surface: •• Four-wheel trolley fitted with travel wheels that have Hydropur tyres •• Wheel loads of 1,000 kg Solution: •• LRS 200 F (1,200 kg permissible wheel load) •• Ideal interface between LRS units and superstructure with standard top connection Requirements: •• Moving a load weighing 12,500 kg •• Main travel speed: 12.5 m/min •• Positioning speed 3.1 m/min. ••...

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21315444_LRS_Part 2 - 8

Requirements: Moving a load weighing 6,000 kg on flat rails •• Smooth and quiet transport •• at 80 m/min main travel speed Solution: LRS 250 F (travel wheels with Hydropur tyres) with 1,700 kg wheel load For this travel speed, the selection table (on page 11) shows a geared motor that can move a mass of up to 4,000 kg (drive combination 45). Two geared motors (individual drives) are selected with drive combination 45. Note: on a four-wheel trolley fitted with individual drives, the drives have to be arranged opposite each other in order to avoid any distortion. Two horizontal guide roller...

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21315444_LRS_Part 2 - 9

Simple integration with CAD files To facilitate integration of the selected LRS components into your design, we offer 2D and 3D CAD files in various formats on the Internet at www.drives.demag-designer.com. Use Drive Designer as a configurator for project engineering support and enquiries. YOUR BENEFITS WITH DRIVE DESIGNER: •• Easy to use •• Specify products to meet your needs •• Save your configuration •• Immediate results: •• Product description •• Technical data •• CAD geometry data •• Circuit diagrams for drives •• Documentation •• Online ordering via Demag Shop Design made easy Demag...

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21315444_LRS_Part 2 - 10

your fax enquiry for the demag lrs travel wheel system - the universal solution for MANY APPLICATIONS Wetter Site Ruhrstrasse 28 • 58300 Wetter, Germany company PO Box/street Please mark as applicable: Town/post code Order contact Price information Telephone/extension Fax Drive combination LRS 200 F LRS 200 A LRS 200 B Pin connection set Central drive set - 1,500 mm Central drive set - 2,900 mm Buffer set LRS 200 A/B horizontal guide rollers LRS 200 F horizontal guide rollers Rail sweeping system Laser alignment jig Drive combination LRS 250 F LRS 250 A LRS 250 B Pin connection...

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21315444_LRS_Part 2 - 11

Demag drives – from components to systems GEARED MOTORS MICROSPEED DRIVES FREQUENCY INVERTERS •• Helical geared motors from 90 to 1,800 Nm •• Angular geared motors from 120 to 12,000 Nm •• Offset geared motors from 130 to 11,500 Nm with cylindrical-rotor motors from 0.18 to 45 kW. •• With conical-rotor motors •• For high speed ranges and positioning with high stopping accuracy •• Speed ratios up to 500 : 1 •• Dedrive Compact STO and •• Dedrive Pro for AC drives with motor shaft outputs up to 560 kW •• Control of cylindrical and conicalrotor motors as single or groups of drives •• Current...

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