Packard Electrical/Electronic Architecture Hybrid & Electric Vehicle Portfolio Connection Systems, Electrical Centers, Wiring Assemblies and Charging Solutions Innovation for the Real World

Delphi’s extensive HEV/EV product portfolio Hybrid and electric vehicles present unique challenges when it comes to electrical/electronic (E/E) architecture. They demand performance requirements including shielding to protect against electromagnetic interference, sealing to prevent short circuits and arcing, and the incorporation of a hazardous voltage interlock loop, or HVIL. To help keep drivers and service technicians safe in high-voltage environments, a number of complex factors in the electrical system must be addressed and engineered for reliability and peak performance. Power Pack Unshielded...

Shield-Pack™ Series Delphi Shield-Pack™ Application Guideline . . . . . . 4 Delphi Shield-Pack™ High-Power Connection Systems . . . . . . . . . . . . . . . . . . 5 Power Pack Unshielded High-Current Connection Systems . . . . . . . . . . . . . . . . 19 Power Pack Series Table of Contents High-Voltage Wiring Assemblies . . . . . . . . . . 47 At Delphi, we recognize the importance of vehicle manufacturers offering more comfort, more efficiency, more fuel economy and more environmentally friendly cars and trucks accessible to more consumers. We believe in working together to create the most value...

Delphi Shield-Pack™ Application Guideline Part numbers, specifications, dimensions and performance data in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

Shield-Pack™ Series Delphi Shield-Pack™ High-Power Connection Systems Delphi Shield-Pack™ connection systems have been specifically designed for high-voltage applications used on hybrid and electric vehicles. They provide power terminal isolation for 600V applications, finger proof/ touch safe protection, and HVIL circuit integration into the connection system design. The Shield-Pack™ family comes in three series to cover high-voltage applications up to 250 amps. The HV280 series is suitable for applications up to 40 amps, HV1000 up to 145 amps, and HV2000 up to 250 amps. The Delphi Shield-Pack™...

Shield-Pack™ Series Shield-Pack™ HV280 With Internal HVIL Header 13824830 Application High-voltage accessories connection system 13824784 Description • Sealed connection system • Panel mount to device with face seal • Internal HVIL (shunt on harness connector) • Two-stage locking system for HVIL time delay • Two HV power circuits (2.8mm terminal) • Flange size: 39mm x 39mm • Finger proof/touch safe • Cable range: 2mm2 to 5mm2 power circuit; 0.5mm2 HVIL circuit • Three keys/indexes Performance • Current capacity: 40A continuous at 85°C • Voltage: 600V • Temperature range: -40°C to +125°C • Sealing...

Shield-Pack™ Series Shield-Pack™ HV280 HVIL Shunt in Header, Face Seal to Device 13829178 Application High-voltage accessories connection system 13861584 (13737728)* Description • Sealed connection system • Panel mount to device with face seal • Two HV power circuits (2.8mm terminal) • HVIL shunted-in header with five-second time delay • Flange size: 43mm x 49mm • Finger proof/touch safe • Cable range: 2mm2 to 5mm2 power circuit; 0.5mm2 HVIL circuit • Three keys/indexes 13738743 Performance • Current capacity: 40A continuous at 85°C • Voltage: 600V • Temperature range: -40°C to +125°C • Sealing...

Shield-Pack™ Series Shield-Pack™ HV280 HVIL Shunt in Header, Bore Seal to Device 13830674 Application High-voltage accessories connection system 13861584 (13737728)* Description • Sealed connection system • Sealed to device case through bore seal • Two HV power circuits (2.8mm terminal) • HVIL shunted-in header with five-second time delay • Flange size: 43mm x 49mm • Finger proof/touch safe • Cable range: 2mm2 to 5mm2 power circuit; 0.5mm2 HVIL circuit • Three keys/indexes 13738743 Performance • Current capacity: 40A continuous at 85°C • Voltage: 600V • Temperature range: -40°C to +125°C • Sealing...

Shield-Pack™ Series Shield-Pack™ HV280 2 Way Connection System Without HVIL 13743443 Application • High-voltage accessories connection system when no HVIL is required 13861584 (13737728)* Description • Sealed to device case • Two HV power circuits (2.8mm terminal) • Finger proof/touch safe • Cable range: 2mm2 to 5mm2 power circuit • One key/index Performance • Current capacity: 40A continuous at 85°C • Voltage: 600V • Temperature range: -40°C to +125°C • Sealing protection: IP67, IP6K9K • Electrical protection: IP2XB Part Number Information Mating Information Key/ Index Header Connector Mating...

Shield-Pack™ Series Shield-Pack™ HV280 2 Way Connection System With Multiple HVIL Options 13737767 Application • High-voltage accessories connection system 13861584 (13737728)* Description • Sealed to device case • Two HV power circuits (2.8mm terminal) • HVIL available in two configurations: pass-through header, shunted-in header • HVIL with five-second time delay • Finger proof/touch safe • Cable range: 2mm2 to 5mm2 power circuit; 0.5mm2 HVIL circuit • Three keys/indexes 13738743 Performance • Current capacity: 40A continuous at 85°C • Voltage: 600V • Temperature range: -40°C to +125°C • Sealing...

Shield-Pack™ Series Shield-Pack™ HV280 2 Way Inline Connection System With HVIL Shunt 13737736 Application • Inline connection system for high-voltage accessories 13861584 (13737728)* Description • Sealed connection system • Two HV power circuits (2.8mm terminal) • HVIL with five-second time delay • Finger proof/touch safe • Cable range: 2mm2 to 5mm2 power circuit; 0.5mm2 HVIL circuit • Two keys/indexes Performance 13738743 • Current capacity: 40A continuous at 85°C • Voltage: 600V • Temperature range: -40°C to +125°C • Sealing protection: IP67, IP6K9K • Electrical protection: IP2XB Part Number...