Ignition Products Catalog

Delphi Packard Electric Ignition Products Necessity Nudges Invention T he founders of the Packard Electric Company, James Ward Packard and William Doud Packard, were well known for insisting on the best in materials, designs and workmanship for their product, the Packard Automobile. In 1898, this passion guided the brothers to develop their own ignition cable in order to overcome performance and availability problems with the commonly used, imported cables of that time. By 1901, the Packard Electric Company became the first U.S. producer of “high tension” automotive cable with dramatically improved...

State-of-the-art manufacturing and assembly techniques result Delphi Packard Electric's Ignition Group supplies high quality ignition products that meet diverse application needs for Original Equipment Manufacturers (OEM), Delphi Aftermarket, and motorsports customers. Delphi's ignition cables and components exceed stringent product requirements, such as: ■ Temperature ranges from -40°C to 260°C ■ Radio frequency interference suppres sion ■ Resistance to ozone, corona, and fluids When combined into assemblies, the ignition products function to ■ Sound mechanical connections to spark plugs, ■...

A Complete Line of Ignition Products Delphi Packard Electric supplies six categories of ignition products. Many combinations are available to suit different applications. Ignition Cable Ignition cable transfers high voltage energy from distributors/coils to spark plugs. It consists of: Core – conductive center that can be metallic, resistive or inductive Insulation – non-conductive materials that can be organic or inorganic Inner braid or pet non-woven mesh – serves as a strength member to enhance mechanical properties for terminal retention and overall cable durability Outer jacket – provides...

Ignition Cable TYPE 1 – Metallic (Copper or Stainless Steel) Jacket Inner Braid or Non-woven Pet Mesh Insulation Delphi Packard Electric produces many cable types that meet the increased energy needs Tin-plated Copper or Stainless Steel Core of leaner burning engines, withstand high operating temperatures, and meet strict suppression requirements for TYPE 2 – Resistive Ignition Cable – Delcore (minus insulation and braid) electromagnetic interference (EMI). Jacket The core can be made with metallic or nonmetallic materials. Specific core materials available are tin-plated copper, stainless steel,...

Temperature/Material Range SAE J-2031 Cable Construction Boot Material Continuous Operating Temperature Terminals 90oC to 120oC Phos. Bronze Stainless EPDM or Silicone 120oC to 180oC Stainless Silicone Delcore or CHT 232oC Stainless High Temp. Silicone CHT or Wire-wound Core Conductor Insulation Jacket Class Ty p e * Delcore, Tin-plated Copper or Stainless EPDM CPE EPDM C/D 1, 2 or 3 EPDM Silicone D/E 3 Silicone Silicone E/F 3 or 4 * Types listed within SAE-J-2031 cable specification. Cable Type * Cable Size (mm) Conductor Insulation Jacket 8.0 CHT EPDM Silicone 5 8.0 CHT Silicone Silicone 5...

Spark Plug Boots — HEI TYPE 1 TYPE 2 TYPE 3 TYPE 4 TYPE 5 TYPE 6 TYPE 7 TYPE 8 Note: Reference dimensions are in millimeters. 8. Delphi Packard Electric

Spark Plug Boots — Pre-HEI TYPE 1 TYPE 2 TYPE 3 Spark Plug Boots – Pre-HEI Part Number Type Cable Size (mm) Material Color Mating End ID (mm) Dim. A (mm) Cont. Op. Temp.(°C) Peak Op. Temp.(°C) 0890 5588 1 7.0 Silicone Black 9.78 66.29 180 210 0298 4274 2 7.0 Silicone Orange 8.90 36.91 180 210 1213 2221 3 7.0 Silicone Red 9.65 88.90 180 210 Ignition Products Catalog • www.delphi.com 11.

Miscellaneous Deep Well Boot Components 1213 2213 1213 2270 1213 2271 Extenders Part Number Description Cable Size (mm) Material Color Dim. A (mm) Mating Parts 1213 2213 Extender 7.0 PBT Black 182.3 1213 2214, 1213 2215, 1213 2216 1213 2270 Extender 7.0 PET Black 163.2 1213 2251, 1216 3620 1213 2271 Extender 7.0 UPE Black 136.9 1213 2251, 1213 2275 1213 2214 1213 2275 1216 3620 1213 2215 Seals Part Number Material Color Inside Dia. (mm) Outside Dia. (mm) Length (mm) Application 1213 2214 1213 2215 Silicone Silicone Black Black 9.25 – 21.0 34.5/36.0 25.0 13.5 Plug Well 1213 2275 1216 3620 Hi-Tear...

Ignition Terminals – Male TYPE 1 TYPE 2 TYPE 3 TYPE 4 Ignition Terminals – Male Part Number Type Cable Size (mm) Material Application Dim. A (mm) Suggested Termination Suggested Cable 1201 0248 1201 5217 1213 2249 1209 2943 1213 2247 1 2 3 3 4 7.0 7.0 7.0 7.0 7.0 Brass Brass Stainless Steel Stainless Steel Stainless Steel Distributor or Coil Distributor or Coil Distributor or Coil Distributor or Coil Distributor or Coil 26.57 17.15 21.00 25.70 18.00 Strip & Fold Strip & Fold Strip & Fold Strip & Fold Strip & Fold Silicone CPE High-Tear Silicone Silicone Silicone Ignition Products Catalog • www.delphi.com...

Ignition Terminals – Female TYPE 1 TYPE 2 TYPE 3 TYPE 4 TYPE 5 TYPE 6 TYPE 7 TYPE 8 Ignition Terminals – Female Part Number Cable Size (mm) Material Application Dim. A (mm) Suggested Termination Suggested Cable 1533 6989 1533 6992 1533 6984 1533 6995 1533 6985 1533 6973 1533 6981 1533 6988 1533 6990 1533 6991 1533 6994 1213 2201 1541 9233 16. Type 1 1 2 2 3 4 4 5 5 5 6 7 8 7.0 - 8.0 7.0 - 8.0 7.0 - 8.0 7.0 - 8.0 7.0 7.0 - 8.0 7.0 - 8.0 7.0 - 8.0 7.0 - 8.0 7.0 - 8.0 7.0 7.0 7.0 Stainless Steel Stainless Steel Stainless Steel Stainless Steel Stainless Steel Stainless Steel Stainless Steel Stainless...

Heat Shields 1216 3646 1213 2259 1533 6959 Heat Shields Part Number Description Material Plug Type Boot Cont. Op. Temp.(°C) 1213 2259 Heat Shield/ Barrier Asm. Aluminum, Polyimide Film Stainless Steel Spring Small/Large 1213 2264 260 1216 3646 Heat Shield Aluminum Small 1206 5779 260 1533 6959 Heat Shield/ Barrier Asm. Aluminum, Polyimide Film Stainless Steel Spring Small/Large 1205 2869 260 Note: Reference dimensions are in millimeters. 20. Delphi Packard Electric