1. Catalogs
  2. Delphi Power Train
  3. Heavy Duty & Off-Road Vehicles
video corpo

Heavy Duty & Off-Road Vehicles

Heavy Duty & Off-Road Vehicles
1 / 100 PagesView full catalog

Heavy Duty & Off-Road Vehicles

Product catalog summary
Overview
This document provides a detailed overview of global emissions standards for heavy-duty and off-highway vehicles for 2012 and 2013, covering regions such as the European Union, the United States, Japan, Korea, and China. It includes specific emissions standards, test cycles, and related requirements.
Heavy Duty Exhaust Emissions Standards
  • UN-ECE Standards: Details R49/R24 regulations with amendments for Euro V and Euro VI standards, including test cycles like ESC, ELR, and ETC.
  • European Union: Outlines vehicle categories and emissions standards from Euro I to Euro VI, with specific test cycles and implementation dates.
  • US Federal (EPA) and California (CARB): Describes vehicle classification and emissions standards for compression and spark ignition engines, including FTP test cycles.
  • Japan and Korea: Provides emissions standards and test cycles specific to these regions.
Emissions Related Requirements
  • On-board Diagnostics: Requirements for European, US, and California on-board diagnostics systems.
  • Fuel Consumption and CO2 Emissions: Discusses measurement and standards for fuel consumption and CO2 emissions.
Fuels
  • Details reference test fuels for the EU, US, and Japan, highlighting differences in fuel specifications and testing procedures.
Non-Road Mobile Machinery (NRMM) Emissions Standards
  • European Union: Standards for C.I. engines, agricultural and forestry tractors, and S.I. engines.
  • US Federal (EPA) and California (CARB): Emissions standards for off-road engines, including large S.I. engines and recreational vehicle engines.
  • Japan and Other Regions: Emissions standards applicable to these areas.
Test Cycles
  • Describes various test cycles such as NRSC, Ramped Modal Testing, and NRTC, used to evaluate emissions from heavy-duty and off-highway vehicles.
Key Takeaways
  • Emissions standards vary significantly across regions, with specific test cycles and implementation dates.
  • On-board diagnostics and fuel specifications are critical components of emissions compliance.
  • Durability of emission control systems is emphasized, with specific requirements for vehicle categories and useful life.
Specifications and Procedures
  • Useful Life: Vehicles must comply with emissions standards for 10 years or 100,000 miles, whichever comes first.
  • Emissions Limits: Detailed limits for NOx, NMHC, CO, PM, and formaldehyde are specified for different vehicle weights and model years.
  • Smoke Test Limits: Opacity percentages are set for acceleration, lugging, and peak modes.
Procedures
  • Testing Cycles: Includes FTP test cycles, Heavy Duty Diesel Transient Cycle (HDDTC), and Ramped Modal Test.
  • Supplemental Tests: Additional tests like the Load Response Test measure emissions during sudden engine load changes.
Standards and Compliance
  • Phase-In Standards: Emission standards are phased in over several years, with specific compliance percentages for each year.
  • Not To Exceed (NTE) Limits: Specifies maximum allowable emissions under certain conditions.
  • Portable Emission Measurement Systems (PEMS): Enforceable from November 2009 for in-use compliance.
Recommendations
  • Retrofit Requirements: Installation of certified NOx/PM reduction equipment is required for certain vehicles.
  • Idling Reduction Program: Vehicles over 14,000 lbs GVWR must have automatic engine shutoff systems to reduce idling emissions.
  • Zero Emission Buses (ZEB): Regulations for the deployment and operation of ZEBs, including phase-in requirements and compliance testing.
Additional Notes
  • Fuel Economy and Greenhouse Gas Emissions: Rulemaking for MD and HD trucks is ongoing.
  • Urea SCR Systems: Authorized for use in diesel engines to meet NOx limits, with specific refill intervals for different vehicle types.
Exhaust Emissions Standards Overview
  • Test Cycles and Emission Limits: Key test cycles include the FTP Test Cycles, Not To Exceed Test (NTE), and JE05 transient cycle.
  • Evaporative Emission Limits: Detailed for different model years and vehicle weights, with specific standards for NG, LPG, and methanol-gas fueled engines.
  • Regional Emission Standards: Overview of emission standards across various regions, including Japan, South Korea, Canada, and other global areas.
  • Advanced Fuel Systems: Delphi's High Pressure Heavy Duty Diesel Common Rail System is highlighted for its ultra-high pressure capabilities.
  • On-Board Diagnostics (OBD): European OBD requirements focus on the detection of failures in emission-critical components.
  • NOx Control Measures: Requirements for the correct operation of NOx control measures are specified.
Specifications and Procedures
  • Cold Start Strategy: Activation of cold start strategies to manage emissions and system capabilities.
  • Engine Coolant Temperature Sensor: Monitoring includes circuit continuity and temperature range adherence.
  • Crankcase Ventilation (CV) System: Details on disconnection exemptions and monitoring requirements.
  • Comprehensive Component Monitoring: Emphasizes the need for monitoring components that impact emissions.
California (CARB) On-Board Diagnostics
  • Engine Cooling System: Monitoring requirements for engine coolant temperature and thermostat operations.
  • Exhaust Gas Sensor Heaters: Monitoring for current or voltage drop and state conflicts.
  • Variable Valve Timing: Monitoring for target errors and slow response.
  • Hybrid Monitoring: Requires approval and includes monitoring of energy input devices and system performance.
US Federal CO2 and Fuel Consumption Standards
  • Combination Tractors: Differentiated standards based on weight class, cab type, and roof height.
  • HD Pickup Trucks and Vans: Corporate average standards based on sales mix and vehicle capabilities.
  • Vocational Vehicles: Standards for chassis manufacturers, divided into Light Heavy, Medium Heavy, and Heavy Heavy categories.
European Union CO2 Emissions
  • Simulation Tool Development: A tool for vehicle CO2 emissions is being developed.
Key Tables and Data
  • Table 1: Proposed MY 2017 Combination Tractor Standards with emissions and fuel consumption targets.
  • Table 2: MY 2017 Vocational Vehicle Standards with emissions and fuel consumption targets for different classes.
Specifications for Diesel Fuels
  • Cetane Number: 52-56
  • Density at 15°C: 833-837 kg/m3
  • Distillation T50: ≥245°C, T95: 345-350°C, Final Boiling Point: ≤360°C
  • Flash Point: ≥55°C
  • Cold Filter Plug-in Point: ≤-5°C
  • Viscosity at 40°C: 2.3-3.3 mm2/s
  • Sulphur: ≤10 mg/kg
  • Oxidation Stability: ≥20 hours
Specifications for Ethanol Fuels (ED95)
  • Alcohol Content: ≥92.4% m/m
  • Density at 15°C: 793-815 kg/m3
  • Flash Point: ≥10°C
  • Water Content: ≤6.5% m/m
Natural Gas and LPG Specifications
  • Methane Content: 84-89%
  • Ethane Content: 11-15%
  • Sulphur: ≤10 ppm
Emission Standards for Non-Road Mobile Machinery (NRMM)
  • Stage I and II: CO, HC, NOx, and PM limits specified for various power categories
  • Stage III and IV: More stringent limits with additional particulate matter controls
US and Japanese Fuel Standards
  • US Diesel: Cetane Number min 40, Sulphur max 15 ppm
  • Japanese Gasoline: Benzene max 1% vol, Sulphur max 0.001% mass
Delphi Diesel Unit Pump Common Rail System
  • Designed for 1- to 4-cylinder engines
  • Suitable for small engine vehicles and motorcycles
Engine Certification and Emission Standards Overview
  • Evaporative and Emission Requirements: For off-road motorcycles, ATVs, and sand cars, the test procedures vary based on engine size.
  • Off-Highway Recreational Equipment: Motorcycles and ATVs have specific sales percentage requirements.
  • International Emission Standards: Specific standards for regions like California, Japan, South Korea, Switzerland, Brazil, Canada, India, China, and others.
  • Test Cycles: Details on NRSC and NRTC test cycles.
  • Future Technologies: Delphi's solid oxide fuel cell auxiliary power unit is highlighted.
  • Glossary: A comprehensive glossary of terms related to emissions and vehicle standards is provided.
Overview of Emission Cycles and Standards
  • Emission Cycles: Includes HDDTC, HDGTC, SET, WHDC, WHSC, and WHTC.
  • Administrative Bodies and Associations: Lists organizations like ACEA, ECE, EPA, EU, and MVEG.
  • Delphi's Role and Offerings: Delphi provides advanced Engine Management System technologies for commercial and off-highway vehicles.
  • Contact Information: Delphi has regional offices in Troy, Michigan, USA; Shanghai, China; Luxembourg; and São Paulo, Brazil.
  • Additional Resources: For more information on Delphi's powertrain products, visit their website.
See more

Catalog excerpts

Heavy Duty & Off-Road Vehicles-1

Worldwide Emissions Standards Worldwide Emissions Standards Heavy Duty and Off-Highway Vehicles Heavy Duty and Off-Highway Vehicles

 Open the catalog to page 1
Heavy Duty & Off-Road Vehicles-3

NON ROAD MOBILE MACHINERY 65-93 European Union Vehicle Categories, Euro I / Euro II 9 California (CARB) Other Areas of the World 42-43 European On-board Diagnostics 45-46 California (CARB) On-board Diagnostics 48-54 Fuel Consumption - C02 Emissions 56-57 EU Reference Test Fuels 58-60 US Reference Test Fuels 61-63 Japan Reference Test Fuels 63 European Union Agricultural and Forestry Tractors 67-68 Recreational Vehicle Engines 82 California (CARB) Large Off-Road SJ. Engines 85 Off-Highway Recreational Equipment 86 Other Areas of the World 90 Test Cycles Ramped Modal Testing 93

 Open the catalog to page 3
Heavy Duty & Off-Road Vehicles-4

The energy to drive change. For more man 20 years, Delphi has had a proven track record innovating alternative energy technology. Now, we're continuing tradition with our Power Electronics product line. With high-value hybrid electric vehicle technology like HEV controllers, DC/DC converters, inverters, battery management systems, battery chargers and energy storage systems, we can drive costs down for you, your customers and the environment. From components to integrated systems, let us customize the reliable solution that works for you. delphi.com/eb-hev Innovation for the Real World

 Open the catalog to page 4
Heavy Duty & Off-Road Vehicles-5

ECE ECE regulations are similar to EU directives. A base regulation is updated in a consecutive series of amendments. Dates of implementation differ from country, depending on the approval status of the respective amendment in that country. ECE - R49/00-02 (applied to C.I. engines only) TEST UNIT CO TA COP R49 14 - g/kWh R49-1 11.2 12.3 R49-2: 2 stages Stage I g/kWh 4.5 4.9 Stage II 4.0 4.0 1) Stage I: applicable from 01Jul92 Stage II COP limits apply from 01Oct96 ECE - R49/03 content equivalent to 88/77/EEC, amended by 99/96/EC, (Euro III and IV standards) = approval of C.I. and NG and of P.I....

 Open the catalog to page 5
Heavy Duty & Off-Road Vehicles-6

ECE ECE - R24/03 This regulation applies to the emission of visible exhaust pollutants from C.I. engines fitted to road vehicles. 2 tests are required: 1 - Speed Stabilized under full load 6 measurements shall be made at engine speeds spaced out uniformly between that corresponding to maximum power and the higher of the following two engine speeds: 45% of the engine speed corresponding to maximum power; and 1000 rpm. For each measuring point, the smoke measured should not exceed the limit values (SL) specified in the directive, which are a function of the air flow rate. The value selected will...

 Open the catalog to page 6
Heavy Duty & Off-Road Vehicles-7

2 representative test cycles have been created covering typical driving conditions in the European Union, USA, Japan and Australia: - WHTC: Transient Test Cycle - WHSC: Steady State Test Cycle The GTR does not contain emission limit values. Exhaust Emissions to be measured: CO, HC, NMHC, NOx, PM, CO2, expressed in g/kWh. If GTR applied in a national legislation, the limit values should represent at least the same level of severity as its existing regulations. HD - Exhaust Emissions Standards M_norm_WHTC, final n_norm_WHTC, final normalized speed Application: C.I. engines and P.I. engines fuelled...

 Open the catalog to page 7
Heavy Duty & Off-Road Vehicles-8

ECE WHSC - World Heavy Duty Steady State Cycle It consists of a number of speed and power modes which cover the typical operating range of HD engines. Idle mode is separated in 2 modes: mode 1 at the beginning of test cycle mode 13 at the end of test cycle HD - Exhaust Emissions Standards Mode Length [s] incl. 20 s Ramp Normalized Torque [%] Normalized Speed [%]

 Open the catalog to page 8
Heavy Duty & Off-Road Vehicles-9

ECE General Test Sequence Engine preparation, pre-test measurements, performance checks and calibration Generate engine map (max torque curve) – Generate reference test cycle Run 1 or more practice cycles as necessary to check engine/test cell/emissions systems WHTC Natural or forced engine cool-down Ready all systems for sampling and data collection Preconditioning of engine and particulate system including dilution tunnel Cold start exhaust emissions test 10 +/- 1 min hot soak period (Amendment 2) Set PM systems in by-pass mode and change dummy PM filter to weighted sampling filter. Ready all...

 Open the catalog to page 9
Heavy Duty & Off-Road Vehicles-10

Robust, high value controls for your next generation of commercial and off-highway vehicles. Delphi’s families of heavy and medium duty diesel controllers enable critical “real time” adjustments of fuel and air to help engines operate efficiently, reliably and economically. Delphi heavy duty transmission controllers improve overall throughput for quicker response to deliver optimal efficiency. And, all our controllers are designed to function in extreme temperatures and harsh vibration environments. They offer cost-effective solutions to help you meet the emissions, fuel economy and performance...

 Open the catalog to page 10
Heavy Duty & Off-Road Vehicles-11

EUROPEAN UNION VEHICLE CATEGORIES Dir 70/156/EEC as amended by Dir 2001/116/EEC Category Description Sub- Number Mass Limit category of Persons Up to M1 GVW ≤ 3,500 kg 1) 9 Persons Transportation M of Passengers M2 GVW ≤ 5,000 kg Over 9 Persons Min. 4 wheels M3 GVW > 5,000 kg N1 Cl 1 Max GVW N1 Cl 2 Transportation ≤ 3,500 kg N of Goods N.A. N1 Cl 3 Min. 4 wheels HD - Exhaust Emissions Standards Until Euro IV: 2 subgroups: M1 with GVW ≤ 2,500 kg and M1 with 2,500 kg < GVW ≤ 3,500 kg 1) Euro I - Dir 88/77/EEC amended by Dir 91/542/EEC Exhaust emissions of C.I. engines for vehicles > 25km/h Test...

 Open the catalog to page 11
Heavy Duty & Off-Road Vehicles-12

EUROPEAN UNION Euro III - Dir 88/77/EC as amended by Dir 1999/96/EC and Dir 2001/27/EC Limit values - Euro III - Diesel engines are tested on ESC and ELR cycles (see pages 18-19). NOx can be tested on ETC cycle (6.5 g/kWh) if required by TA authority - Diesel engines fitted with aftertreatment devices (PM filters, De-NOx) are tested on ESC, ELR and ETC cycles. - Gas engines are tested only on ETC cycle EEV = “Enhanced Environmentally Friendly Vehicle” = Type of vehicle propelled by an engine complying with the permissive emission target values shown in the EEV columns CO HC NMHC g/kWh CH4 2)...

 Open the catalog to page 12
Heavy Duty & Off-Road Vehicles-13

EUROPEAN UNION Euro IV - Dir 88/77/EC as amended by Dir 1999/96/EC, Dir 2005/55/EC Dir 2005/78/EC and Dir 2006/51/EC - Diesel engines are tested on ESC, ELR and ETC cycles if required - Gas engine are tested on ETC cycle Emissions TA: Oct05 Unit - FR: Oct06 CO HC NMHC g/kWh CH4 1) NOx PM Smoke m-1 1) 2) ESC/ELR ETC ESC/ELR ETC Diesel only Diesel & Gas Diesel only Diesel & Gas 1.5 0.46 - - 3.5 0.02 0.5 NOx screening - “Cycle beating” • Cycle beating appeared from Euro III due to the use of smart electronics: Injection timing advance during transient operation (fuel consumption reduction) Retarded...

 Open the catalog to page 13

All Delphi Power Train catalogs and technical brochures

  1. Filtration & DPF

    709  Pages

  2. srs overview

    12  Pages

*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.