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Delphi Universal On-board Battery Charger

Delphi Universal On-board Battery Charger

Product catalog summary
Overview
Delphi's universal on-board battery charger is designed to efficiently convert AC to DC, compatible with international power grids, and suitable for a wide range of PHEV/EV applications. It features a robust design with a wide output voltage range, making it ideal for quick vehicle battery charging.

Benefits
  • High-frequency switching topology reduces cost, mass, and volume.
  • High-efficiency operation enables quick charging.
  • Automotive-grade quality suitable for global power grids.

Features
  • 3.3kW power output.
  • Flexible design with a wide output voltage range.
  • Liquid-cooled with an air-cooled option available.
  • Integrated mounting features for easy installation.
  • Built-in diagnostics and CAN communication.

Specifications
  • Input: Voltage range of 85 to 265 VAC, frequency range of 45 to 70 Hz, current of 16 ARMS max, power factor ≥ 0.98.
  • Output: Voltage range of 170 to 440 VDC, power of 3.3kW max, current of 12 ADC max, efficiency > 94%.
  • Packaging: Volume < 5.6L, weight < 5kg.
  • Operating Environment: Engine compartment capable, IP6K9K, IP6K7 protection, temperature range from -40°C to 105°C ambient air, -40°C to 70°C liquid coolant.

Communication and Safety
  • CAN communication for battery controller commands, reporting, and flash reprogramming.
  • Power moding via CAN, wake-up discrete, or AC presence.
  • Charging interface complies with SAE J1772.
  • Galvanic isolation for electric shock protection and internal protection against abnormal operations.
  • Continues operation in power derated mode during overheating.

Regulatory Compliance
  • Complies with UL 2202, IEC 60950, IEC 61851-21, IEC 61000, ECE R100, ISO 6469-3, ISO 26262, SAE J2929, FCC Part 15 Class B, IEC 61000.

Availability
  • Prototypes available in Q4 2011.
  • Production units available in Q4 2013.
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Catalog excerpts

Delphi Universal On-board Battery Charger-1

HYBRID/ELECTRICAL VEHICLE PRODUCTS Delphi Universal On-board Battery Charger Delphi’s universal on-board battery charger converts AC to DC with high efficiency. It is compatible with all international power grids and is designed to charge a vehicle battery pack quickly. With a wide output voltage range, the automotive-grade charger is robust and ideal for a broad range of PHEV/EV applications. Benefits • • • • High-frequency switching topology minimizes cost, mass and volume High-efficiency operation contributes to quick charging Automotive grade Suitable for power grids around the world Features • • • • • 3.3kW power output Flexible design supports wide output voltage range Liquid-cooled (air-cooled option available) Integrated mounting features simplify installation Built-in diagnostics and CAN communication Delphi Universal On-board Battery Charger Specifications Input Output Packaging Operating Environment CAN Communication Power Moding Charging Interface Safety Regulatory Input Voltage Range: 85 to 265 VAC Input Frequency Range: 45 to 70 Hz Input Current: 16 ARMS max Power factor: ≥ 0.98 Output Voltage Range: 170 to 440 VDC (other ranges available) Output Power: 3.3kW max Output Current: 12 ADC max High Efficiency: > 94% Volume: < 5.6L Weight: < 5kg Engine compartment capable IP6K9K, IP6K7 protection class -40° to 105° ambient air temperature C C -40° to 70° liquid coolant temperature C C Accepts battery controller commands Reports voltages, currents, operating modes and health status Supports flash reprogramming Via CAN, wake-up discrete or AC presence Complies with SAE J1772 Galvanic isolation for electric shock protection Internal protection from abnormal operation: over temp, short circuit, open circuit, reverse polarity, over-voltage and undervoltage In case of overheating, continues to operate in power derated mode Complies with UL 2202, IEC 60950, IEC 61851-21, IEC 61000, ECE R100, ISO 6469-3, ISO 26262, SAE J2929, FCC Part 15 Class B, IEC 61000 Availability • • Prototypes: Q4 2011 Production units: Q4 2013 www.delphi.com | © Delphi. All rights reserved. | DESen110475 1

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.