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Delphi's 2014-5 guide for Heavy Duty and Off-Highway Vehicles

Delphi's 2014-5 guide for Heavy Duty and Off-Highway Vehicles
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Delphi's 2014-5 guide for Heavy Duty and Off-Highway Vehicles

Product catalog summary
Overview: The document provides a comprehensive overview of global emissions standards for heavy-duty and off-highway vehicles for 2014 and 2015, covering regions such as the European Union, US Federal (EPA), California (CARB), Japan, South Korea, and China. It includes specifications, test cycles, and emissions standards.
Heavy Duty Exhaust Emissions Standards:
  • Test Cycles: Describes the Worldwide Harmonised Heavy Duty Emissions Certification Procedure, including WHTC and WHSC cycles for measuring emissions like CO, HC, NMHC, NOx, PM, and CO2.
  • European Union Standards: Details the evolution from Euro I to Euro VI standards, focusing on emissions limits and on-board diagnostics requirements.
  • US Standards: Outlines EPA and CARB standards, including vehicle classifications and emissions limits for different engine types.
  • Other Regions: Briefly mentions emissions standards for Japan, South Korea, and China.
Non-Road Mobile Machinery (NRMM) Emissions Standards:
  • European Union: Provides standards for C.I. and S.I. engines, with specific limits for agricultural and forestry tractors.
  • US Federal (EPA): Details emissions standards for off-road and non-road engines, including large S.I. engines.
  • California (CARB): Includes standards for C.I. and large off-road S.I. engines.
Test Cycles: Explains various test cycles used for emissions testing, such as NRSC, Ramped Modal Testing, and NRTC.
Specifications and Procedures: Outlines specifications for emissions testing, including fixed speed and random sampling, and describes the European Transient Cycle (ETC).
Technological Developments: Highlights Delphi's advancements in sensor technology, including ammonia and particulate matter sensors.
Exhaust Emissions Standards: Details US Federal (EPA) and California (CARB) standards for heavy-duty vehicles, including testing procedures and warranty requirements.
Testing and Compliance: Specifies engine dynamometer-based testing procedures and requirements for supplemental emission tests.
California (CARB) Standards: Presents CARB standards from 1985 to 2003, including requirements for diesel or dual-fuel urban bus engines.
Key Data and Tables: Includes detailed tables with emissions standards for different pollutants, vehicle categories, and model years.
Emission Standards Overview: Outlines various emission standards and regulations, focusing on NOx reduction plans, PM limits, and fuel efficiency requirements.
Emission Standards by Region:
  • Japan: Uses the JE05 test cycle with specific NOx and PM standards.
  • China: Nationwide standards include WHTC limits for various pollutants.
  • Europe: Implements Euro VI standards with specific NOx control requirements.
  • United States: Focuses on OBD standards for monitoring emission control systems.
Test Cycles and Procedures: Describes various test cycles used to simulate different driving conditions for accurate emissions measurement.
On-Board Diagnostics (OBD): Details OBD system requirements in Europe and the US for detecting failures in emission-critical components.
Global Implementation of Standards: Provides a timeline for the implementation of emission standards in various countries.
Technological Solutions: Mentions Delphi's smart remote actuators for optimizing engine performance.
Emissions Related Requirements:
  • California (CARB) On-Board Diagnostics: Lists specific requirements for circuit continuity, glow plug operation, and emission control components.
  • General OBD Requirements (2013-2015 MY): Outlines full and extrapolated OBD requirements for engine families.
  • Hybrid and Alternate Fueled Engines: Specifies monitoring requirements for EMD and NOx aftertreatment.
  • Exceptions to Monitoring: Allows for threshold revisions and exemptions under specific conditions.
  • WWH On-Board Diagnostics: Classifies malfunctions based on emission impact and monitoring areas.
Fuel Consumption and CO2 Emissions:
  • European Union: Discusses the VECTO tool for measuring HDV CO2 emissions and legislative actions for reporting.
  • US Federal Standards: Differentiates standards for combination tractors and vocational vehicles with specific CO2 reduction targets.
Testing and Compliance: Details engine and vehicle standards for tractors and vocational vehicles, using the GEM model for compliance.
Other Standards: Introduces N2O and CH4 emissions standards and A/C leakage standards for HD vehicles.
Fuels: Provides specifications for diesel and ethanol reference fuels, including quality specifications for FAME blendstock.
Specifications: Lists detailed specifications for fuel properties such as cetane number, density, distillation, viscosity, and sulfur content.
Procedures: Describes test methods and blending practices for fuel properties.
Standards: Provides specifications for EU and US reference test fuels and Japanese automotive fuel quality regulations.
Recommendations: Outlines emission limits, implementation dates, and guidelines for emission durability periods and deterioration factors.
Key Data from Tables: Summarizes fuel properties, emission limits, and implementation dates for compliance with emission standards.
Overview: Covers emissions standards and regulations for NRMM and off-road engines in the EU and US, detailing stages and tiers of emissions limits, test cycles, and compliance requirements.
EU Emissions Standards:
  • Stage II Exemptions: Lists exemptions for certain equipment until July 31, 2013.
  • Test Cycles: Includes NRSC and NRTC for different engine power ranges.
  • Stage III B and IV Limits: Specifies emission limits for type approval.
  • Fuel Density Amendment: Amends reference fuel density.
  • NOx Control: Ensures correct operation of NOx control systems.
  • Stage V Proposal: Introduces limits for smaller and larger engines with specific reductions.
US Emissions Standards:
  • EPA Regulations: Covers mobile non-road diesel engines with standards expressed in g/bhp.h.
  • Tier 1 to Tier 4 Standards: Specifies emissions limits across different power ranges and model years.
  • Smoke Opacity Tests: Includes opacity limits for various modes.
  • Useful Life and Warranty: Specifies emissions standards over the engine's useful life.
  • Blue Sky Series: Voluntary program for more stringent emissions standards.
Key Points:
  • In-Service Conformity (ISC): Requires OEMs to test engines using PEMS.
  • Regulation Form: Stage V will be an EU Regulation, applying immediately across member states.
  • Timeplan for Stage V Introduction: Specifies the timeline for new NRMM regulations.
Overview: Provides detailed information on emissions standards, testing procedures, and related technical specifications for engines, focusing on the NRTC test.
Specifications: Outlines engine modes and parameters for the NRTC test.
Procedures: Describes the NRTC test steps, including engine preparation and execution of cold and hot start cycles.
Standards and Norms: Includes a glossary of terms related to emissions standards and lists various test cycles.
Recommendations: Suggests using practice cycles for test accuracy and highlights the importance of calibration.
Contact Information: Provides contact details for Delphi's regional offices and information on accessing emissions standards resources.
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Catalog excerpts

Delphi's 2014-5 guide for Heavy Duty and Off-Highway Vehicles-1

Worldwide Emissions Standards Heavy Duty and Off-Highway Vehicles

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NON-ROAD MOBILE MACHINERY 64-99 HD - EXHAUST EMISSIONS STANDARDS Economic Commission for Europe European Union Vehicle Categories / Euro I / Euro II 5 California (CARB) South Korea / PR of China / Beijing Area 39 Other Areas of the World 40 HD - EMISSIONS RELATED REQUIREMENTS European On-board Diagnostics 42^3 Fuel Consumption - C02 Emissions 53-56 EU Reference Test Fuels 58-59 US Reference Test Fuels 60-62 Japan Reference Test Fuels 62 NRMM - EMISSIONS STANDARDS European Union Agricultural and Forestry Tractors 65-67 California (CARB) Large Off-Road S.I. Engines 88-90 South Korea/PR of China...

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HD - EXHAUST EMISSIONS STANDARDS 2 representative test cycles have been created covering typical driving conditions in the European Union, USA, Japan and Australia: - WHTC: Transient Test Cycle - WHSC: Steady-State Test Cycle The GTR does not contain emission limit values. Exhaust Emissions to be measured: CO, HC, NMHC, NOx, PM, CO2, expressed in g/kWh. If GTR applied in a national legislation, the limit values should represent at least the same level of severity as its existing regulations. M_norm_WHTC, final n_norm_WHTC, final normalized speed TEST CYCLES WWHD - Worldwide Harmonised Heavy Duty...

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ECE WHSC - World Heavy Duty Steady-State Cycle It consists of a number of speed and power modes which cover the typical operating range of HD engines. Idle mode is separated in 2 modes: mode 1 at the beginning of test cycle mode 13 at the end of test cycle Normalized Speed [%] Normalized Torque [%] Mode Length [s] incl. 20 s Ramp 210 Engine Speed, % HD - EXHAUST EMISSIONS STANDARDS

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Robust high value Delphi controllers. Delphi controllers help HD and MD Diesel engines operate efficiently, reliably and economically. And, Delphi supports CNG applications. All our controllers operate in harsh environments. So commercial and off-highway vehicles meet emissions, fuel economy Innovation for the Real World

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Delphi's 2014-5 guide for Heavy Duty and Off-Highway Vehicles-7

EUROPEAN UNION VEHICLE CATEGORIES Category Description EURO I - Dir 88/77/EEC amended by Dir 91/542/EEC Exhaust emissions of C.I. engines for vehicles > 25 km/h Mass Limit Up to M1 GVW ≤ 3.500 kg 1) 9 Persons Transportation M of Passengers M2 GVW ≤ 5.000 kg Over 9 Persons Min. 4 wheels M3 GVW > 5.000 kg N1 Cl 1 Max GVW N1 Cl 2 Transportation ≤ 3.500 kg N of Goods N1 Cl 3 N.A. N2 Min. 4 wheels N3 Until Euro IV: 2 subgroups: M1 with GVW ≤ 2.500 kg and M1 with 2.500 kg < GVW ≤ 3.500 kg HD - EXHAUST EMISSIONS STANDARDS EURO II - Dir 88/77/EEC as amended by Dir 91/542/EEC and Dir 96/1/EEC Test Emissions...

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Delphi's 2014-5 guide for Heavy Duty and Off-Highway Vehicles-8

HD - EXHAUST EMISSIONS STANDARDS EUROPEAN UNION EURO III - Dir 88/77/EC as amended by Dir 1999/96/EC and Dir 2001/27/EC - Diesel engines are tested on ESC and ELR cycles (see pages 16-17). NOx can be tested on ETC cycle (6,5 g/kWh) if required by TA authority - Diesel engines fitted with aftertreatment devices (PM filters, De-NOx) are tested on ESC, ELR and ETC cycles. - Gas engines are tested only on ETC cycle EEV = “Enhanced Environmentally Friendly Vehicle” = Type of vehicle propelled by an engine complying with the permissive emission target values shown in the EEV columns Limit Values -...

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Delphi's 2014-5 guide for Heavy Duty and Off-Highway Vehicles-9

EUROPEAN UNION EURO IV - Dir 88/77/EC as amended by Dir 1999/96/EC, Dir 2005/55/EC Dir 2005/78/EC and Dir 2006/51/EC - Diesel engines are tested on ESC, ELR and ETC cycles if required (see pages 14-15) - Gas engine are tested on ETC cycle Emissions TA: Oct05 Unit - FR: Oct06 EURO V - Dir 2005/55/EC + Dir 2005/78/EC amended by Dir 2006/51/EC + Dir 2008/74/EC For TA and for EEV’s, ETC and ESC/ELR tests are applicable (see pages 14-15) Emissions Euro V Euro V - EEV TA: 01Oct08 Unit ESC/ELR ETC ESC/ELR ETC - Diesel Only Diesel & gas Diesel Only Diesel & gas FR: 01Oct09 ESC/ELR ETC ESC/ELR ETC Diesel...

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HD - EXHAUST EMISSIONS STANDARDS EUROPEAN UNION Dir 2008/74/EC reflects the change of vehicle scope due to the Euro 5 & 6 regulations for passenger cars and light duty trucks. It includes test procedures for HD and vehicles with gasoline engines. N1 Class I category vehicles (reference weight ≤ 1.305 kg) are removed from the scope of the directive. Application date FR 01Sep11. N1 Class II category vehicles (reference weight > 1.305 kg and ≤ 2.610 kg) are removed from the scope of the directive. Application date FR 01Sep12.

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EUROPEAN UNION DURABILITY OF EMISSION CONTROL SYSTEMS Vehicles and engines have to confirm the correct operation of the emission control devices during the normal life of the vehicle or engine - from 01Oct05 for new type approvals - from 01Oct06 for all type approvals Vehicle Category N1 - M2 N2, N3 ≤ 16 tons - M3 ≤ 7,5 tons N3 > 16 tons - M3 > 7,5 tons Deterioration Factors Manufacturers can choose to apply DF’s foreseen into the directive or the DF’s developed over a specific service accumulation schedule 1) DF’s based on service accumulation schedule DF’s are developed from the selected engines...

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Delphi's 2014-5 guide for Heavy Duty and Off-Highway Vehicles-12

HD - EXHAUST EMISSIONS STANDARDS EUROPEAN UNION EURO VI (Reg EC No: 595/2009 and implementing regulations (EU) No 582/2011 and 64/2012) Scope: M1, M2, N1, N2 with RM > 2.610 kg Application dates: TA 31DEC12 - FR 31DEC13 CO THC NMHC CH4 NOx 1) NH3 PM PM 2) Mass Number mg/kWh ppm mg/kWh #/kWh WHSC (C.I.) WHTC (C.I.) WHTC (P .I.) Regulation covers: - Only world harmonized driving cycles (WHTC, WHSC) are applicable as defined in ECE Regulation Annex 4B. - Reference fuel specifications for Diesel (B7); Ethanol (ED95) (see pages 58) - Access to vehicle OBD and vehicle repair and maintenance information....

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Delphi's 2014-5 guide for Heavy Duty and Off-Highway Vehicles-13

EUROPEAN UNION CONFORMITY OF PRODUCTION; DURABILITY OF POLLUTION CONTROL DEVICES; IN-SERVICE CONFORMITY Reference Time Periods and Mileages Vehicle Category N2, N3 with a max. technically permissible mass not exceeding 16 tonnes; M3 Class I, Class II, Class A, Class B with a max. technically permissible mass not exceeding 7,5 tonnes N3 with a max. technically permissible mass exceeding 16 tonnes; M3 Class III, Class B with a max. technically permissible mass exceeding 7,5 tonnes Determination of Deterioration Factors (DFs) Minimum service accumulation distances must be applied to determine the...

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