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Delphi Performance Pack Connection Systems

Delphi Performance Pack Connection Systems

Delphi Performance Pack Connection Systems

Product catalog summary
Overview
The Delphi Performance Pack Connection System is engineered for high vibration performance in commercial vehicle and automotive applications. It features 1.2 mm connectors with advanced technologies such as a low profile connector lock, cradle-shaped cavity and terminal, cassette-style seal, and integrated strain relief. These connectors are suitable for both sealed and unsealed applications, offering cost-effective solutions with superior vibration performance.

Specifications
- Meets or exceeds USCAR-2 severe vibration profile.
- Vibration rating: 30 Grms for tin, 65 Grms for silver.
- Cable range: 0.35 - 1.0 mm².
- Current range: 0 - 12 A.
- Temperature range: -40°C to 125°C.
- Resistance: <12mΩ @20mV.
- Voltage drop: <15mV/A.
- Centerline spacing: 2.54 mm (unsealed and sealed).
- Blade width: 1.2 mm.

Benefits
- Superior vibration performance using tin terminals, potentially eliminating the need for precious metal plating.
- Patented cradle-shaped cavity and wedge design enhance vibration performance.
- Small package size with a patented low profile connector lock.
- Flexible Beam Technology (FBT) for high reliability and quality, providing audible and tactile feedback during terminal installation.
- Terminals available in tin, silver, and gold flash palladium platings.

Applications
The system is ideal for in-line and device connection applications in automotive and commercial vehicles, including exterior lighting, inverter control modules, sensors, throttle body, and exhaust gas recirculation (EGR).

Availability
Initial product offerings are available, with other sizes in development. Contact Delphi for further information.

Performance Advantages
Delphi's system offers high vibration performance without precious metal plating, reducing part numbers and tooling requirements, thus improving assembly processes and reducing costs.

The Delphi Advantage
Delphi is a leading supplier of advanced terminals, connectors, sealing, wiring, and cable products. With a global network and extensive testing, Delphi provides robust, reliable products with world-class quality.
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Catalog excerpts

Delphi Performance Pack Connection Systems-1

CONNECTION SYSTEMS Delphi Performance Pack Connection Systems The Delphi Performance Pack Connection System is designed to meet high vibration performance standards for commercial vehicle and automotive applications. The 1.2 mm Performance Pack connectors have designed-in leading technological advances, including: • • • • Low profile connector lock Cradle-shaped cavity and terminal Cassette-style seal Integrated strain relief The connector housings are applicable to sealed, unsealed, in-line, and device applications. They are designed to deliver cost-effective, world-class vibration performance in both commercial vehicles and automobiles. Utilizing Performance Pack male and female tin plated terminals can provide vibration performance that matches or exceeds other systems which use precious metal platings. Delphi Performance Pack connectors meet or exceed USCAR-2 (United States Council for Automotive Research) severe vibration profile. Delphi 1.2 Performance Pack female, 2-way, connector with cassette-style seal Superior vibration performance using tin terminals o Improved vibration resistance may eliminate the need for precious metal plating o Patented, cradle-shaped cavity and wedge design to enhance vibration performance Terminal profile angled to match cavity U.S. Patent number 7,438,585 — Electrical connector terminal housing o Vibration rating: Severe 30 Grms for tin 65 Grms for silver o Minimizes contact movement between male and female terminals Small package size o Patented, low profile connector lock o Optimized packaging for sealed, shrouded connectors Integrated into connector shroud • Ensures a tight connector-to-connector fit • U.S. patent number 8,043,106 — Low profile socket connector with flexing lock arm Robust 1.2 mm connection systems package smaller than many 0.64 mm connection systems www.delphi.com | © Delphi. All rights reserved. | Delphi 1.2 Performance Pack cradle-shaped tin terminal

 Open the catalog to page 1
Delphi Performance Pack Connection Systems-2

Delphi Performance Pack Connection Systems Incorporates patented Flexible Beam Technology (FBT) for high reliability and quality Uses a rigid lock to provide the terminal primary lock A flexible beam opposite the lock holds the terminal against the lock and provides audible and tactile feedback during terminal installation Patented electrical ring out fixtures with FBT utilize the relationship between the electrical ring out pin and the lock ramp to verify terminal position and presence in the cavity. This is in contrast to other systems that only verify terminal presence. • U.S. patent number...

 Open the catalog to page 2
Delphi Performance Pack Connection Systems-3

Delphi Performance Pack Connection Systems Electrical ring out fixtures with flexible beam technology utilize the relationship between the electrical ring out pin and the lock ramp to verify terminal position and presence in the cavity. This is in contrast to other systems that only verify terminal presence. Application Guidelines Cable range Current range Temperature range Resistance Voltage drop Centerline spacing – unsealed Centerline spacing – sealed Blade width Terminal-to-terminal engage forces: Mates to 0.80 mm blade The general application guidelines above are for reference only and may...

 Open the catalog to page 3

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.