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Delphi Grounding Systems

Delphi Grounding Systems

Delphi Grounding Systems

Product catalog summary
Overview
Delphi Grounding Systems provide a streamlined solution for preassembling multiple wiring harnesses to a centralized grounding base. This system allows for flexibility in assembly location, either at the wiring harness plant or the vehicle assembly line, and is limited only by the length of the grounding bolt.

Design Features
The system features an innovative ring terminal design that supports the stacking of multiple terminals onto a single grounding bolt. Unique locking and anti-rotation latches ensure the integrity of the preassembled harnesses, optimizing both electrical and mechanical interfaces.

Flexibility and Cost Efficiency
Delphi's grounding systems offer a standard base design with five different crimp sizes, enhancing flexibility in the build sequence. The simple terminal design allows for production using high-speed stamping processes, reducing manufacturing costs compared to traditional systems.

Benefits
  • Improves buildability and system integrity.
  • No chassis modification required for OEMs.
  • High-speed stamping process compatible.
  • Tool-free assembly in both clockwise and counter-clockwise directions.
  • Common terminal design with five crimp sizes available.
  • Flexible assembly allows 1 to 5 terminals per standard bolt.
  • Anti-rotation features between terminal-to-bolt and terminal-to-terminal.
  • Defined position of ring terminals to bolt.
  • Packaging comparable to conventional systems.

Applications
Designed for automotive and commercial vehicle interiors and industrial applications where multiple grounding points are required.

Technical Specifications
The ring terminal design features a standard base with part numbers for different cross-sections ranging from 0.50 to 12.00 mm², all using CuSn6 material with tin plating and a material thickness of 0.8 mm. The hole diameter is 6.4 mm, compatible with M6 bolts.

Assembly Examples
  • Single ring terminal on grounding bolt.
  • Two-ring terminals in typical locked position.
  • Three-ring terminals in typical locked positions.
  • Four-ring terminals in typical locked positions.
See more

Catalog excerpts

Delphi Grounding Systems-1

CONNECTION SYSTEMS Delphi Grounding Systems Delphi Grounding Systems offer easy, one-step preassembly of multiple wiring harnesses to one centrally located grounding base. While most systems today are limited by the number of parts you can preassemble, this simple, manual process allows the assembly of multiple components (limited only by the length of the grounding bolt). They have the added flexibility of allowing preassembly either at the wiring harness plant or vehicle assembly line. The systems feature an innovative ring terminal design that allows the assembly of several stacked terminals onto one grounding bolt. The terminals are secured into position utilizing their unique locking and anti-rotation latches. These design features help to ensure integrity of the preassembled harnesses and to optimize the electrical and mechanical interfaces. Delphi's grounding systems provide simplicity and flexibility. The terminal has one standard base design with five different crimp sizes offered. This allows unmatched flexibility in the build sequence, since all assemblies use the one, common ring design. The terminal's simple design allows production with high-speed stamping processes, which helps improve manufacturing costs compared to traditional systems. Delphi Grounding System assembled view Benefits Improves buildability and system integrity No chassis modification necessary for OEMs (original equipment manufacturers) Simple design can be produced with high-speed stamping processes Assembly without additional tools required Assembly is in a clockwise direction and counter-clockwise is possible Common terminal design Five crimp sizes available Flexible assembly allows 1 to 5 terminals per standard bolt (bolt length determines the limit) Anti-rotation: between terminal-to-bolt and terminal-to-terminal Defined position (angle) of ring terminals to bolt Packaging comparable to conventional systems System sealing with heat shrink Typical Applications Delphi Grounding Systems are designed for automotive and commercial vehicle interiors and industrial applications, whenever multiple grounding points are required. Tel: (1) 248.813.2000 | www.delphi.com | © 2008 Delphi Corporation. All rights reserved. |

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Delphi Grounding Systems-2

► Ring Terminal Design Features Delphi Grounding Systems The assembly sequence is flexible, because the ring terminal has a standard, Single ring terminal for grounding common base design. sVstem One-ring terminal on Two-ring terminals - Three-ring terminals - Four-ring terminals - grounding bolt typical locked position typical locked positions typical locked positions Tel: (1) 248.813.2000 | www.delphi.com | ©2008 Delphi Corporation. All rights reserved. |

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.