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Delphi Flexible Beam Technology (FBT) for Connectors

Delphi Flexible Beam Technology (FBT) for Connectors

Delphi Flexible Beam Technology (FBT) for Connectors

Product catalog summary
Introduction to Delphi Flexible Beam Technology (FBT)
Delphi's Flexible Beam Technology (FBT) for connectors introduces a simplified connection system using a single piece of plastic, marking the first application of FBT in vehicle connection systems. This innovation reduces complexity, mass, and cost, while enhancing warranty performance.

Product Offering and Specifications
FBT extends Delphi's GT and 090II product lines, available for terminal-to-connector cavity interfaces and connector build fixtures. The series includes 1.5, 2.3, and 2.8 mm sealed and unsealed female connectors, compatible with USCAR standards. Key features include enhanced quality, reliability, simplified wiring assembly, and straightforward service procedures.

Benefits of FBT
  • Terminal position assurance without additional plastic pieces.
  • Improved terminal retention and harness first-time quality by up to 10% compared to conventional assemblies.
  • Mass reduction by up to 28%.
  • Zero incidents per thousand vehicles (IPTV) for terminal unseat warranty improvement.
  • Simple servicing with no secondary pieces to remove or damage.

Typical Applications
The FBT series is designed for general vehicle power and signal applications, including USCAR standard footprints. Custom designs are available for specific customer requirements.

Performance Advantages
  • Meets ISO and USCAR electrical, mechanical, and environmental performance criteria.
  • Compact package size suitable for tight vehicle spaces.
  • Increases plant efficiencies by eliminating labor related to secondary plastic pieces.
  • Features tangless terminals with stamped serrations, compatible with ISO or SAE blades.
  • Low engage force for improved reliability and ergonomics.

Application Guidelines
General guidelines are provided for reference, with detailed product performance information available upon request.

Patent Information
Delphi holds several U.S. patents for its FBT, including patents for connectors with flexible beams and ring out systems providing terminal position assurance.

Technical Specifications
SeriesCable RangeCurrent RangeTemperature RangeResistanceVoltage DropCenterline Spacing (Unsealed)Centerline Spacing (Sealed)Blade WidthEngage Force
150 Series0.35 – 1.0 mm²0 – 15 A-40°C to 125°C<10mΩ @ 20 mV<10.0 mV/A3.5 mm4.5 mm1.5 mm3N tin-plated
280 Series0.35 – 5.0 mm²0 – 25 A-40°C to 125°C<10mΩ @ 20 mV<4.0 mV/A5.0 mm6.5 mm2.8 mm6N tin-plated
090II Series0.3 – 2.0 mm²0 – 25 A-40°C to 125°C<10mΩ @ 20 mV<4.0 mV/A4.0 mmNot available2.3 mm6N tin-plated
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Catalog excerpts

Delphi Flexible Beam Technology (FBT) for Connectors-1

CONNECTION SYSTEMS Delphi Flexible Beam Technology (FBT) for Connectors Delphi Flexible Beam Technology (FBT) for Connectors enables a simplified connection system that provides terminal position assurance using only one piece of plastic. This represents the industry's first application of FBT in a vehicle connection system. The patented FBT allows stream lined connections with fewer parts. Connection systems equipped with Delphi FBT consist of a single piece of plastic, reducing complexity, mass, and cost while helping to provide improved warranty. Delphi's FBT product offering extends Delphi's GT and 090II product lines. FBT is available for both the terminal-to-connector cavity interface and the connector build fixture. The FBT series includes 1.5, 2.3, 2.8 mm sealed and unsealed female connectors, including standard USCAR (United States Council for Automotive Research) footprints. The FBT series features enhanced quality and reliability performance, simplified wiring assembly, and straightforward service procedures. Delphi's Flexible Beam Technology (FBT) for Connectors provides terminal position assurance using one-piece plastic. Terminal-to-Connector Interface Comparison Flexible Beam Cavity Conventional Cavity FBT uses a rigid lock to provide the terminal primary lock A flexible beam opposite the lock holds the terminal against the lock and provides audible and tactile feedback during terminal installation www.delphi.com | © Delphi. All rights reserved. |

 Open the catalog to page 1
Delphi Flexible Beam Technology (FBT) for Connectors-2

Delphi Flexible Beam Technology for Connectors Electrical Ring Out Feature Electrical ring out fixtures with FBT utilize the relationship between the electrical ring out pin and the lock ramp to verify terminal position and presence in the cavity. This is in contrast to other systems that only verify terminal presence. Terminal position assurance without additional plastic pieces Improved terminal retention vs. a conventional two piece assembly Improvement in harness first time quality vs. a conventional two piece assembly o Up to 10% Mass reduction vs. a conventional two piece assembly o Up...

 Open the catalog to page 2
Delphi Flexible Beam Technology (FBT) for Connectors-3

Delphi Flexible Beam Technology for Connectors Performance Advantages • • • • Meets ISO (International Organization for Standardization) and USCAR electrical, mechanical, and environmental performance criteria Package size suited to fit tight space requirements of today's vehicles Enables the transportation market to increase plant efficiencies and eliminate labor related to secondary plastic pieces The system includes: o Tangless terminals with stamped serrations and compatible with ISO or SAE blades o Connector lock with features for optional Connector Position Assurance (CPA) o Low engage...

 Open the catalog to page 3

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