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Connection Systems Assembly Capabilities

Connection Systems Assembly Capabilities

Connection Systems Assembly Capabilities

Product catalog summary
Overview
Delphi Connection Systems specializes in designing and manufacturing high-quality interconnect solutions for various sectors, including military, aerospace, automotive, medical, and commercial markets. Their products focus on high-speed, high-density, and reliable solutions.
Delphi Advantage
The Military, Aerospace & Commercial (MAC) team at Delphi offers turnkey solutions from design to manufacturing and testing, ensuring products meet customer specifications, particularly in low-volume/high-mix interconnect products.
Unique Capabilities
Delphi provides services such as wiring harnesses, overmolding, and flex assemblies, supported by facilities in Irvine, California; Tijuana, Mexico; and Landrum, South Carolina, which offer advanced engineering and testing capabilities.
Box and Fiber Optic Assemblies
Delphi's box assemblies and fiber optic cable assemblies are designed for harsh conditions, ensuring signal integrity and durability, and have been used in defense services for over 40 years.
Quality and Compliance
Delphi's facilities are certified to standards like ISO9001:2000, TS/ISO 16949, AS9100, and MIL-STD-790, ensuring high-quality and environmentally compliant products.
Specifications and Standards
Delphi's fiber optic cable assemblies comply with standards such as MIL-STD-2042-5, MIL-STD-2042-7, TIA/EIA-455, and Telcordia GR-326. Their quality systems are certified under various international standards.
Manufacturing Facilities
Delphi operates state-of-the-art facilities in Irvine, California; Tijuana, Mexico; and Landrum, South Carolina, each specializing in different production aspects, from engineering and testing to high-volume manufacturing and assembly.
Technological Capabilities
Delphi uses advanced modeling and testing tools like AnSoft Maxwell® and Tektronix IConnect®. Their bumped flex technology supports high-speed interconnect applications with up to 200 contacts per linear inch at speeds up to 10 GHz.
Product Offerings
Delphi offers fiber optic assemblies, wiring harnesses, and overmolded solutions designed to endure harsh conditions, used in applications such as shipboard installations, in-flight entertainment, and radar subsystems.
Customer Benefits
Delphi provides cost-effective solutions through supply chain management, reducing the need for multiple suppliers. Their pre-tested assemblies minimize rework and inspection resources, allowing customers to focus on core activities and growth.
Company Heritage
With roots in Hughes Connecting Devices Division and Packard-Hughes Interconnect, Delphi has decades of expertise in developing innovative interconnect products and is a major supplier for military programs like the F-15 radar system and the Sikorsky Blackhawk helicopter.
Contact Information
Delphi's headquarters are in Troy, Michigan, with customer centers in Luxembourg, Shanghai, and São Paulo, Brazil. For inquiries, contact their Irvine office at [1] 949.458.3100 or email [email protected].
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Catalog excerpts

Connection Systems Assembly Capabilities-1

A Legacy of Excellence with a Focus on the Future With a company history that includes Hughes Connecting Devices Division and, m o r e r e c e n t l y, P a c k a r d - H u g h e s Interconnect, Delphi has the benefit of decades of exper tise developing innovative products for the military and commercial interconnect markets. Delphi assemblies are found in a wide array of markets from military to medical, and aerospace to automotive. Millions of Delphi flex circuits are currently in the f i e l d s u p p o r t in g hig h-p e r f o r m a n c e environments and meeting market needs for higher speed and greater density. Since the early 1970’s, Delphi has been a major supplier of wiring, flex-based c o n n e c t i o n s y s t e m s a n d e l e c t r o ni c enclosures for the military. Delphi is the sole supplier for several major military programs, including applications such as the F-15 radar system, the Sikorsk y Blackhawk helicopter, and the M-1 tank. Delphi Advantage We’re a part of Delphi you may not know. The Delphi Connection Systems Military, Aerospace & Commercial (MAC) team specializes in low-volume/high-mix interconnect products for a unique, nontraditional customer base. We know one size doesn’t fit all. We have a full range of products and assembly capabilities, aligned with the global market trends of being safe, green and connected, that deliver the value our customers want. We’re keeping customers connected on land, on water and in the air. Connection Systems Assembly Capabilities Delphi has the unique capability to provide turnkey interconnect solutions – from design and development, to manufacturing, assembly and in-house testing. Delphi can deliver complete ready-to-plug electronic enclosures or ship individual components on time per customer specifications. Our rich heritage and ability to adapt our pro duct s and asse mbly cap abilities quickly allows us to meet the changing needs of our customers. Delphi Connection Systems Military/Aerospace/Commercial Products 1 Vanderbilt Irvine, California 92618 USA Tel: [1] 949.458.3100 Fax: [1] 949.458.3142 email: [email protected] World Headquarters and Customer Center 5725 Delphi Drive Troy, Michigan 48098-2815 USA Tel: [1] 248.813.2000 Fax: [1] 248.813.2670 connectors.delphi.com © 2011 Delphi Corporation. All rights reserved. DA-10-en-0297 4/11 About Delphi. Multi-national Delphi conducts its business operations through various subsidiaries and has headquarters in Troy, Michigan, USA, Luxembourg, Shanghai and São Paulo, Brazil.

 Open the catalog to page 1
Connection Systems Assembly Capabilities-2

A Legacy of Excellence with a Focus on the Future With a company history that includes Hughes Connecting Devices Division and, m o r e r e c e n t l y, P a c k a r d - H u g h e s Interconnect, Delphi has the benefit of decades of exper tise developing innovative products for the military and commercial interconnect markets. Delphi assemblies are found in a wide array of markets from military to medical, and aerospace to automotive. Millions of Delphi flex circuits are currently in the f i e l d s u p p o r t in g hig h-p e r f o r m a n c e environments and meeting market needs for higher speed...

 Open the catalog to page 2
Connection Systems Assembly Capabilities-3

Unique Capabilities to Address Unique Challenges Wiring Harnesses An automotive wiring asse mbl y and an a e rosp a ce wiring assembly are not one in the same. Wiring harness assemblies can run the gamut from the fairly simple to the amazingly complex. More features means more complexity. Delphi assembles a full range of standard to complex harnesses, by designing your harness for you in a variet y of cables and coverings, or through build-to-print designs. nect configurations are available along with a wide range of customized solutions. Delphi’s miniaturized bump technology enhances the capabilities...

 Open the catalog to page 3
Connection Systems Assembly Capabilities-4

Unique Capabilities to Address Unique Challenges along nect configurations are available Wiring Harnesses An automotive wiring asse mbl y and an a e rosp a ce wiring assembly are not one in the same. Wiring harness assemblies can run the gamut from the fairly simple to the amazingly complex. More features means more complexity. Delphi assembles a full range of standard to complex harnesses, by designing your harness for you in a variet y of cables and coverings, or through build-to-print designs. Overmolding Delphi provides the complete p a c ka g e of hig h-valu e ove r m o l d e d solutions...

 Open the catalog to page 4
Connection Systems Assembly Capabilities-5

Unique Capabilities to Address Unique Challenges Wiring Harnesses An automotive wiring asse mbl y and an a e rosp a ce wiring assembly are not one in the same. Wiring harness assemblies can run the gamut from the fairly simple to the amazingly complex. More features means more complexity. Delphi assembles a full range of standard to complex harnesses, by designing your harness for you in a variet y of cables and coverings, or through build-to-print designs. nect configurations are available along with a wide range of customized solutions. Delphi’s miniaturized bump technology enhances the capabilities...

 Open the catalog to page 5
Connection Systems Assembly Capabilities-6

A Legacy of Excellence with a Focus on the Future With a company history that includes Hughes Connecting Devices Division and, m o r e r e c e n t l y, P a c k a r d - H u g h e s Interconnect, Delphi has the benefit of decades of exper tise developing innovative products for the military and commercial interconnect markets. Delphi assemblies are found in a wide array of markets from military to medical, and aerospace to automotive. Millions of Delphi flex circuits are currently in the f i e l d s u p p o r t in g hig h-p e r f o r m a n c e environments and meeting market needs for higher speed...

 Open the catalog to page 6

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